Filament Current Control for X-ray Tube Nonlinearity

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Solution Overview

Problem

The nonlinear characteristics of filament transformers in X-ray tubes lead to significant errors in controlling filament current, affecting the quality of X-ray radiation and diagnosis.

Innovation Solution

A method and device that acquire the current filament current value, determine its corresponding range, and calculate a control current using a specific formula based on end-point values to improve precision, involving a device with modules for acquisition, analysis, and processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a filament transformer is used to control filament current, then the filament current can be adjusted, but the nonlinear characteristics of the transformer cause large errors in current control precision

Engineering Contradiction:
Improvefilament current adjustmentVSAvoidcurrent control precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent divides the continuous control of filament current into discrete segments by setting multiple predetermined filament current values. Instead of attempting precise continuous control through the nonlinear transformer, the system segments the current range and selects from predefined values, thereby avoiding the precision problems caused by transformer nonlinearity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the control parameter from continuous current adjustment to discrete current value selection. By transforming the control approach from continuous to discrete parameters, the system eliminates the impact of transformer nonlinearity on control precision while maintaining operational flexibility.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the converted secondary current is assumed to equal the actual filament current, then the control system is simple, but this assumption causes large errors due to transformer nonlinearity

Engineering Contradiction:
Improvecontrol system complexityVSAvoidcurrent measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent uses a simple lookup table approach instead of complex real-time measurement and compensation circuits. The correspondence between control current and actual filament current is pre-calculated and stored, replacing expensive and complex hardware solutions with a simple data structure that achieves high precision without adding system complexity.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Measurement precision

If multiple discrete current values are used instead of continuous control, then measurement precision improves, but device complexity increases due to correspondence calculations

Engineering Contradiction:
Improvecurrent control precisionVSAvoidcorrespondence calculation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent performs the complex correspondence calculations in advance during system initialization or manufacturing, storing the results in a lookup table. This preliminary action eliminates the need for complex real-time calculations during operation, achieving high precision current control while keeping the operational system simple and fast.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces errors in filament current control, enhancing the precision and accuracy of X-ray tube operation by accounting for nonlinear transformer characteristics.

Implementation Method 1

when the primary current is converted to a secondary current

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the tube current is formed by the electrons excited by a heated filament under the action of a high voltage electric field

Methodology Applied
Scientific EffectThermionic emission: Thermionic Emission

Data Source

PatentUS11438994B2Filament current control method and apparatus
Publication Date: 2022.09.06 SUZHOU POWERSITE ELECTRIC CO LTD
  • US11438994B2 patent drawing
  • US11438994B2 patent drawing
  • US11438994B2 patent drawing

AI summary

The present application discloses a method for controlling filament current and apparatus. The method comprises: acquiring a current filament current value (S11); determining a current range within which the current filament current value falls (S12); determining a correspondence between a filament current and a control current according to the current range (S13); and determining the current control current according to the current filament current value and the correspondence (S14). The problem of large errors in the control of filament current caused by nonlinear characteristics of a filament transformer can be solved.