Filament-Style LED Bulb Layout Without Optical Fiber Loss

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Solution Overview

Problem

LED light bulbs struggle to replicate the luminance and luminous flux of incandescent bulbs without using optical fibers, leading to efficiency and lifetime reductions due to coupling and waveguide losses.

Innovation Solution

A light bulb design featuring a translucent base board with mounted LED chips, power-supply leads extending into the globe, and a sealing material that converts light wavelengths, simulating the filament appearance and emission of incandescent bulbs without optical fibers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If optical fiber is used to guide light from LED to reproduce filament appearance, then the incandescent-like light emission is achieved, but coupling loss and waveguide loss occur which reduce efficiency and luminous flux

Engineering Contradiction:
ImproveluminanceVSAvoidcoupling loss and waveguide loss
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent extracts and removes the optical fiber component from the system entirely. Instead of using optical fiber to guide light, the invention directly mounts LED chips on a translucent base board that is visible through the globe, eliminating coupling loss and waveguide loss while maintaining the filament-like appearance through direct LED emission.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates a visual copy of the filament appearance by mounting LED chips on a translucent base board that can be seen through the globe. This copying approach reproduces the aesthetic effect of visible filaments without using actual optical fibers, thereby avoiding the associated energy losses.

Inventive Principle:
Principle #26Copying

2Productivity

If input power to LED is increased to compensate for coupling loss and achieve high luminous flux, then luminous flux is improved, but efficiency and lifetime are reduced

Engineering Contradiction:
Improveluminous fluxVSAvoidinput power efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

By removing the optical fiber component, the patent eliminates the source of coupling and waveguide losses. This allows the system to achieve high luminous flux without needing to increase input power, thereby maintaining high efficiency and extending LED lifetime.

Inventive Principle:
Principle #2Taking out (Extraction)

3Illumination intensity

If LED light bulb is designed to provide high luminance for direct filament viewing, then decorative appearance is improved, but energy consumption increases

Engineering Contradiction:
Improveluminance for filament viewingVSAvoidenergy consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent uses LED chips mounted on a translucent base board to create a visual copy of the filament appearance. This approach provides sufficient luminance for decorative viewing while consuming significantly less energy than traditional incandescent bulbs, as LEDs are inherently more energy-efficient light sources.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances efficiency and luminous flux by eliminating coupling losses and providing a high-luminance, long-lasting LED light bulb that mimics the appearance of incandescent bulbs.

Implementation Method 1

a sealing material that converts light wavelengths

Methodology Applied
Scientific EffectWavelength conversion: Fluorescence

Data Source

PatentUS12146619B2Light bulb shaped lamp
Publication Date: 2024.11.19 SATCO PRODUCTS INC
  • US12146619B2 patent drawing
  • US12146619B2 patent drawing
  • US12146619B2 patent drawing

AI summary

A light bulb shaped lamp (1) according to the present invention includes: a base board (120); an LED chip (110) mounted on the base board (120); a base (190) for receiving power from outside; at least two power-supply leads (140) for supplying power to the LED chip (110); and a globe (170) for housing the base board (120), the LED chip (110), and the power-supply leads (140), the globe being partially attached to the base (190), the base board (120) is translucent, each of the two power-supply leads (140) is extended from a side of the base toward inside of the globe and is connected to the base board (120), and the LED chip (110) is provided between (i) a portion at which one of the two power-supply leads (140) and the base board (120) are connected and (ii) a portion at which the other of the two power-supply leads (140) and the base board (120) are connected.