Filgotinib Maleate Form I Composition Without Magnesium Stearate

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Solution Overview

Problem

Existing pharmaceutical compositions containing filgotinib face stability issues when magnesium stearate is used as a lubricating agent, leading to potential formulation challenges.

Innovation Solution

Development of filgotinib maleate Form I, characterized by specific XRPD peaks and DSC/TGA profiles, and inclusion of fumaric acid in the formulation to enhance stability and bioavailability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If magnesium stearate is used as a lubricating agent in filgotinib formulations, then ease of manufacture is improved, but stability of the composition deteriorates

Engineering Contradiction:
Improveease of manufactureVSAvoidstability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent removes magnesium stearate from the formulation to eliminate the stability problem. The composition is formulated without this lubricating agent, thereby avoiding the degradation issue while maintaining manufacturability through alternative formulation approaches.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces fumaric acid as an intermediary substance that improves both stability and bioavailability. This intermediary compound serves as a stabilizing agent and enhances the therapeutic effect without introducing the harmful interactions caused by magnesium stearate.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If fumaric acid is included in the formulation, then stability is improved, but device complexity increases

Engineering Contradiction:
ImprovestabilityVSAvoidcomplexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent combines fumaric acid with filgotinib into a single integrated pharmaceutical composition. The fumaric acid serves multiple functions simultaneously: stabilizing the active ingredient, improving bioavailability, and acting as part of the formulation matrix, thereby avoiding the need for separate stabilization systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Fumaric acid performs multiple functions within the formulation: it acts as a stabilizing agent, a bioavailability enhancer, and a formulation component. This multi-functionality reduces the need for additional separate additives or processing steps, thereby limiting the increase in complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If filgotinib maleate Form I is developed with specific crystalline structure, then bioavailability is improved, but manufacturing precision requirements increase

Engineering Contradiction:
ImprovebioavailabilityVSAvoidmanufacturing precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent prepares filgotinib maleate in its specific Form I crystalline structure during the formulation manufacturing process itself, rather than requiring pre-formed crystals. The formulation process includes steps that promote the formation of the desired crystalline form, thereby achieving the bioavailability benefit without requiring separate pre-crystallization steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent controls the crystalline form through parameter optimization during manufacturing, including temperature, humidity, and processing conditions. By adjusting these parameters, the formulation process reliably produces filgotinib maleate Form I with the desired crystalline structure, achieving high bioavailability while maintaining feasible manufacturing precision requirements.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12502394B2Pharmaceutical compositions comprising a JAK inhibitor
Publication Date: 2025.12.23 ALFASIGMA SPA
  • US12502394B2 patent drawing
  • US12502394B2 patent drawing
  • US12502394B2 patent drawing

AI summary

Pharmaceutical compositions comprising filgotinib maleate Form I, further comprising citric acid, and characterized by an XRPD pattern substantially the same as shown in FIG. 1 and uses thereof are described herein.