Film Boiling Fine Bubble Generator

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Solution Overview

Problem

Existing fine bubble generation apparatuses have low efficiency in producing ultrafine bubbles smaller than 1 μm in diameter.

Innovation Solution

A fine bubble generating apparatus with a fluid flow passage including a narrow portion, a heating element capable of inducing film boiling, and a controlling unit to manage the heating process, which generates ultrafine bubbles by controlling the heating to produce film boiling, expansion, shrinkage, and subsequent shock waves.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional methods (cavitation, pressurized dissolution, high-speed swirl flow, microporous, gas-liquid two phase swirl flow) are used to generate fine bubbles, then fine bubbles can be produced, but the generation efficiency is low

Engineering Contradiction:
Improvefine bubble generation efficiencyVSAvoidconcentration of ultrafine bubbles
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The invention changes the physical parameters of the liquid by heating it to generate film boiling, which creates ultrafine bubbles through phase change. This thermal parameter change enables high-efficiency generation of ultrafine bubbles with concentrations exceeding 10^12 bubbles/mL, resolving the contradiction between generation efficiency and bubble concentration.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention utilizes film boiling phase transition where the liquid undergoes rapid vaporization and condensation cycles. This phase transition mechanism generates extremely fine bubbles (1-100 nm) with high concentration and efficiency, overcoming the limitations of conventional mechanical and cavitation-based methods.

Inventive Principle:
Principle #36Phase transitions

2Productivity

If film boiling is generated by heating to produce ultrafine bubbles, then generation efficiency and concentration improve, but energy consumption increases

Engineering Contradiction:
Improveultrafine bubble generation efficiencyVSAvoidheating energy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The invention employs periodic heating and cooling cycles to generate film boiling repeatedly. The heating part periodically heats the liquid to induce film boiling, followed by natural cooling phases. This periodic action maintains high ultrafine bubble generation efficiency while managing energy consumption through cyclical rather than continuous heating.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The invention ensures continuous ultrafine bubble generation by maintaining a circulation system where liquid continuously passes through the heating part. This continuous circulation allows sustained film boiling and ultrafine bubble production without interrupting the useful action, optimizing energy utilization over time.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus efficiently generates highly concentrated ultrafine bubbles with high gas-liquid interface energy, maintaining their stability and concentration over time, enabling their use in various applications.

Implementation Method 1

the controlling unit controls the heating part to generate film boiling in the liquid to generate ultrafine bubbles

Methodology Applied
Scientific EffectFilm boiling: Boiling

Implementation Method 2

generating an internal pressure in the film boiling bubble, thereby generating the film boiling bubble. Subsequently, the generating unit generates ultrafine bubbles caused by expansion and shrinkage of the film boiling bubble

Methodology Applied
Scientific EffectShock wave: Shock Wave

Data Source

PatentUS11331910B2Fine bubble generating apparatus, fine bubble generating method, and fine bubble-containing liquid
Publication Date: 2022.05.17 CANON KK
  • US11331910B2 patent drawing
  • US11331910B2 patent drawing
  • US11331910B2 patent drawing

AI summary

The present invention provides a fine bubble generating apparatus capable of generating fine bubbles efficiently. The present invention includes a fluid flow passage that includes a narrow portion in at least a part thereof, a heating part capable of heating a liquid flowing through the fluid flow passage, and a controlling unit that controls the heating part. The controlling unit controls the heating part to generate film boiling in the liquid to generate ultrafine bubbles.