Film Edge Graph Display Range for Substrate Inspection

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Solution Overview

Problem

Existing display methods for substrates with films struggle to effectively visualize and analyze the edge positions of films around the substrate's circumference, leading to inefficiencies in processing and quality control.

Innovation Solution

A display method that acquires edge information from images of the substrate's peripheral region, displays a graph indicating edge positions for multiple circumferential positions, and determines a display range for the edge positions based on statistical information, allowing for improved visualization and analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If edge information is displayed without statistical analysis, then all data points are visible, but the graph becomes cluttered and difficult to interpret

Engineering Contradiction:
Improveedge position data visibilityVSAvoidgraph interpretability
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The patent extracts only the statistically significant features from the complete edge position data. By calculating statistical values (mean, standard deviation, minimum, maximum) and displaying only these extracted features, the graph eliminates clutter while preserving essential information about edge position variations across the substrate circumference.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transforms the raw edge position data into statistical parameters (mean position, deviation, range). This parameter transformation converts numerous individual data points into a condensed set of meaningful metrics that are easier to interpret while retaining the essential characteristics of the edge position distribution.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If comprehensive edge information is collected around the entire substrate circumference, then complete coverage is achieved, but the complexity of analysis increases

Engineering Contradiction:
Improveedge position measurement accuracyVSAvoiddata processing complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extracts essential statistical characteristics from the comprehensive edge position data collected around the entire substrate circumference. By taking out only the mean, deviation, minimum, and maximum values, the system maintains complete measurement coverage while dramatically simplifying the analysis complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transforms the complex spatial distribution of edge positions into simplified statistical parameters. This parameter change converts the complex problem of analyzing edge positions at multiple circumferential locations into a simpler problem of interpreting statistical metrics that summarize the overall edge behavior.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If statistical information is used to determine display range, then the graph becomes easier to interpret, but some raw data may be excluded

Engineering Contradiction:
Improvegraph readabilityVSAvoidraw edge position data
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The patent extracts the essential statistical features (mean, deviation, min, max) that define the display range. This extraction process selectively removes redundant raw data points while preserving the critical information needed to interpret edge position variations, achieving a balance between readability and information retention.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent displays a partial representation of the complete edge position data by showing statistical summaries rather than all individual measurements. This partial action is sufficient for practical interpretation and quality control purposes, while excessive display of all raw data would create unnecessary complexity.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS20250124621A1Display device, recording medium, and display method
Publication Date: 2025.04.17 TOKYO ELECTRON LTD
  • US20250124621A1 patent drawing
  • US20250124621A1 patent drawing
  • US20250124621A1 patent drawing

AI summary

A display method includes acquiring, based on an image obtained by imaging a peripheral region of a front surface of a substrate having a film formed on the front surface thereof, edge information indicating a relationship between a circumferential position and an edge position of the film in a radial direction of the substrate for each of multiple circumferential positions around a center of the substrate; displaying, on a monitor, a graph indicating the edge position for each of the multiple circumferential positions based on the edge information; and determining, before displaying the graph on the monitor, a display range for the edge position on the graph based on statistical information of the edge position included in the edge information.