Filter Assembly with Anti-Rolling Ribs for Easy Maintenance

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Solution Overview

Problem

Existing filter assemblies for water purifiers, particularly POE-type systems, face challenges in ease of maintenance, separation of components, and prevention of arbitrary rolling, which complicates filter replacement and maintenance.

Innovation Solution

A filter assembly design featuring a screw-coupled filter support housing with a handle member that allows for easy separation and maintenance, incorporating anti-rolling ribs to prevent component spinning and improve filtration efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the filter housing is firmly combined to withstand high water pressure, then the reliability of the water purifier is improved, but the ease of maintenance deteriorates

Engineering Contradiction:
ImprovereliabilityVSAvoidease of maintenance
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The filter housing is divided into a body part and a lid part that can be separated from each other. The body part includes a first opening for filter insertion and a second opening for filter removal, while the lid part covers the first opening. This segmentation allows the filter to be accessed and replaced without disassembling the entire housing structure, maintaining the firm combination for reliability while enabling easy maintenance.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the filter housing is firmly combined to withstand high water pressure, then the reliability of the water purifier is improved, but the ease of operation deteriorates

Engineering Contradiction:
ImprovereliabilityVSAvoidease of operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The filter element is extracted as a separate, removable component from the housing. The filter can be inserted through the second opening into the filter housing and secured without requiring disassembly of the housing itself. This extraction allows users to easily replace the filter by simply removing the lid part and pulling the filter out, maintaining the firm combination for reliability while improving ease of operation.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If cylindrical components are used for filter housing, then the manufacturing simplicity is improved, but the stability of the object deteriorates due to rolling

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidstability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The lid part is designed with an asymmetric shape that includes a curved surface and a flat surface, breaking the cylindrical symmetry of the filter housing. The curved surface is configured to prevent the lid from rolling during installation or maintenance operations. This asymmetry maintains the manufacturing simplicity of cylindrical components while preventing arbitrary rolling and improving stability.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design facilitates easier maintenance, reduces the force required for initial separation, prevents components from spinning, and enhances filtration efficiency by allowing for various filtration methods.

Implementation Method 1

a filter support housing (300) that is screw-coupled to the filter accommodation housing (100)

Methodology Applied
Scientific EffectScrew mechanism: Screw

Data Source

PatentUS20250128964A1Filter assembly
Publication Date: 2025.04.24 COWAY CO LTD
  • US20250128964A1 patent drawing
  • US20250128964A1 patent drawing
  • US20250128964A1 patent drawing

AI summary

A filter assembly is disclosed. A filter assembly according to an aspect of the present invention may include a first housing that is fluidly connected to the outside to receive raw water and transmit generated purified water to the outside; a second housing that is screw-coupled to the filter accommodation housing and fluidly connected to the outside; and a filter structure partially accommodated in each of the filter accommodation housing and the second housing, and configured to filter the raw water to generate the purified water, wherein the second housing includes a filter support body having a height in one direction and in which a filter support space is formed to at least partially accommodate the filter structure; and a handle member coupling rib protruding radially from the outer circumference of the filter support body.