Fluid Filter Cartridge Pin Alignment for Fail-Safe Housing Assembly
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Solution Overview
Problem
Existing fluid filter cartridges and housings are complex to manufacture and require precise azimuthal orientation during assembly, leading to increased costs and potential installation failures.
Innovation Solution
A conduit and tube design with strategically positioned pins and protrusions that allow for simple manufacturing and ensure a predefined azimuthal orientation during assembly, using pins on one surface to engage with complementary protrusions on the other, facilitating easy and secure mounting.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If complex mounting structures with multiple features are used to ensure predefined azimuthal orientation, then assembly precision is improved, but device complexity and manufacturing cost increase
Solution Approach 1:
The patent employs asymmetric features (pins with specific orientations, non-circular cross-sections, or keyed structures) on the first article and corresponding asymmetric receptacles on the second article. These asymmetric elements allow the components to be mounted only in the correct azimuthal orientation, ensuring predefined orientation precision while maintaining simple manufacturing processes. The asymmetric geometry inherently prevents incorrect assembly without requiring complex additional mounting structures.
Solution Approach 2:
The mounting structure is divided into separate, simple elements: a first article with a basic mounting feature and a second article with a corresponding receptacle. Rather than using a single complex integrated mounting structure, the patent segments the orientation-control function into discrete, manufacturable components that can be produced using standard processes, thereby reducing overall device complexity while achieving the required precision.
2Ease of manufacture
If simple manufacturing designs are used for the filter cartridge and housing, then ease of manufacture is improved, but the ability to ensure predefined azimuthal orientation during assembly deteriorates
Solution Approach 1:
The patent incorporates asymmetric mounting features directly into the simple manufacturing design of the filter cartridge and housing. For example, a pin with a specific angular orientation on the cartridge corresponds to a keyed receptacle in the housing, ensuring that during assembly, the components automatically achieve the required predefined azimuthal orientation. This approach maintains manufacturing simplicity while embedding the orientation control function within the basic component geometry.
Solution Approach 2:
The mounting features are pre-configured during the manufacturing of individual components with the correct geometric relationships established beforehand. The pins, recesses, or keyed features are formed during component fabrication with precise angular relationships, so that when the components are assembled, the predefined azimuthal orientation is automatically achieved without requiring complex alignment procedures or additional adjustment steps.
3Reliability
If multiple mounting features are added to ensure proper orientation, then assembly reliability is improved, but ease of operation during installation deteriorates
Solution Approach 1:
The patent uses asymmetric pin-and-receptacle geometries that provide inherent mechanical guidance during assembly. The asymmetric shapes allow the components to be easily inserted in the correct orientation while physically preventing insertion in incorrect orientations. This approach ensures assembly reliability through geometric constraint while maintaining ease of operation, as the correct assembly path is naturally guided by the asymmetric features without requiring multiple alignment steps or complex procedures.
Data Source
AI summary
A fluid filter cartridge including a filter element forming a fluid channel with a longitudinal axis, a front-end cap sealingly attached to a front side of the filter element, a rear-end cap sealingly attached to a rear side of the filter element, a through hole in the front-end cap, a conduit formed by a conduit wall that is attached to the front-end cap and in fluid communication with the fluid channel via the through hole in the front-end cap. The conduit has a front end facing away from the rear-end cap and n pins (3≤i≤n) extending from an inner surface of the conduit wall at azimuthal positions φi to φi+Δφis.


