Filter Cartridge Container with Dynamic Drain Valve
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Solution Overview
Problem
Existing containers for filter cartridges are not adaptable to accommodate both ion exchange and reverse osmosis cartridges, as they are designed specifically for one type and lack the necessary features to handle the unique requirements of each, such as concentrate disposal and flow direction.
Innovation Solution
A cylindrical container with a peripheral side wall, a base, and a discharge line that includes a shut-off valve and throttle valve to accommodate either ion exchange or reverse osmosis filter cartridges, allowing for vertical flow and efficient filtration and concentrate management.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a container is designed specifically for ion exchange cartridges with a closed bottom, then ion exchange filtration efficiency is improved, but the container cannot accommodate reverse osmosis cartridges that require concentrate drainage
Solution Approach 1:
The container base is designed with a universal structure that can accommodate both ion exchange cartridges (with closed bottom) and reverse osmosis cartridges (with concentrate drainage). The base includes a drain opening with a valve that can be configured for different filtration modes, allowing the same container to serve multiple functions for different cartridge types.
2Adaptability or versatility
If a container includes a drain opening and valve for reverse osmosis concentrate disposal, then reverse osmosis functionality is enabled, but ion exchange cartridges cannot be properly sealed
Solution Approach 1:
The drain valve in the container base is designed to be dynamically configurable. During ion exchange filtration, the valve remains closed to maintain the sealed bottom structure required for proper filtration. During reverse osmosis operation, the valve can be opened to allow concentrate drainage, thus adapting the sealing characteristics based on the operational mode.
3Productivity
If ion exchange cartridges are used, then high filtration efficiency is achieved with no concentrate, but the resin must be periodically replaced at high cost
Solution Approach 1:
The system allows switching between different filtration modes (ion exchange and reverse osmosis) by changing operational parameters such as valve configuration and flow conditions. This enables the user to select ion exchange mode for high-efficiency applications and reverse osmosis mode for cost-effective operation, optimizing the trade-off between filtration efficiency and operational costs based on specific needs.
4Quantity of substance
If reverse osmosis cartridges are used, then lower costs per liter are achieved, but output is reduced and concentrate must be disposed of
Solution Approach 1:
The container system enables dynamic switching between reverse osmosis operation (for lower cost per liter) and ion exchange operation (for higher water output). The drain valve and base structure allow concentrate disposal when reverse osmosis is used, while maintaining the capability to switch to ion exchange mode when maximum water output is the priority, thus dynamically optimizing performance based on requirements.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables the use of either ion exchange or reverse osmosis filter cartridges based on needs, optimizing filter performance and reducing costs by allowing for the advantages of each type to be utilized, while effectively managing concentrate disposal and flow resistance.
Implementation Method 1
a shut-off valve (12)
Implementation Method 2
a throttle valve (22)
Implementation Method 3
reverse osmosis filter cartridges
Implementation Method 4
ion exchange filter cartridges
Data Source
Figure 1
Figure 2
AI summary
The invention relates to a container (1) for a filter cartridge (13) and a filter set with such a container. The container (1) has a base (2) with a drain (8) connecting a receptacle (4) for the filter cartridge (13) to the outside of the container (1) and a side wall (3) which forms a receptacle (4) for a filter cartridge (13) filled with a filter material (20). To allow the use of both an ion exchange filter cartridge and a reverse osmosis filter cartridge, the drain (8) includes, in addition to an extension (11) that can accommodate a throttle valve, e.g., an orifice plate, for the use of a reverse osmosis filter cartridge, a ball valve (12) which is closed when the filter cartridge (13) is an ion exchange filter cartridge and open otherwise.