Vacuum Cleaner Filter Cover Release for Easy Debris Filter Maintenance

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Solution Overview

Problem

Vacuum cleaner filters degrade over time due to debris collection, leading to reduced performance and the need for frequent replacement or cleaning.

Innovation Solution

A vacuum cleaner design featuring a filter cavity with a rotatable and sliding release mechanism that allows for easy filter access and replacement, incorporating a filter cover that transitions between open and closed positions, ensuring efficient debris capture and extended filter life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the filter operates continuously to capture debris, then debris capture performance is improved, but filter performance degrades over time due to debris accumulation

Engineering Contradiction:
Improvedebris capture performanceVSAvoidfilter operational life
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The filter assembly is segmented into a filter element and a filter housing with removable cover, allowing the filter to be divided into separable components that can be accessed and replaced independently. This segmentation enables maintenance without disposing of the entire filter assembly, extending operational life while maintaining capture performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements a reusable filter housing and cover mechanism that can be recovered and reused, while only the filter element itself is replaced when degraded. This selective discarding and recovering approach extends the operational life of the durable components while maintaining debris capture performance through periodic filter element replacement.

Inventive Principle:
Principle #34Discarding and recovering

2Ease of repair

If the filter is designed for easy access and replacement, then maintenance ease is improved, but device complexity increases due to additional release mechanisms

Engineering Contradiction:
Improvefilter maintenance easeVSAvoidrelease mechanism complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The filter housing incorporates a self-contained release mechanism with latches that can be operated by the user without requiring tools or external assistance. The rotatable portion and sliding portion work together to automatically disengage the latches and open the cover, enabling self-service maintenance while keeping the mechanism relatively simple through direct mechanical action.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The release mechanism uses dynamic components including a rotatable portion that converts rotational motion to linear motion, and sliding portions that move latches between engaged and disengaged positions. This dynamic design allows easy filter access through simple user actions while managing complexity through well-defined mechanical movements rather than complex control systems.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the filter cover is securely enclosed to contain debris, then debris containment is improved, but filter access difficulty increases

Engineering Contradiction:
Improvedebris containmentVSAvoidfilter cover access
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The filter cover is segmented from the filter housing and can be independently opened and removed. This segmentation allows the cover to provide secure debris containment during operation while enabling easy access during maintenance by simply disengaging the cover from the housing through the release mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The filter cover transitions from a static enclosed state during operation to a dynamically accessible state during maintenance. The release mechanism with rotatable and sliding portions provides controlled dynamic movement that maintains secure containment during use while enabling easy access when needed, resolving the contradiction between containment security and access ease.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances filter maintenance and performance by allowing for easy filter access and cleaning, extending the filter's operational life and maintaining suction efficiency.

Implementation Method 1

The suction motor is configured to draw air from the air inlet and into the dust cup

Methodology Applied
Scientific EffectSuction: Suction

Implementation Method 2

The suction motor is configured to cause air to flow from the dust cup and to the air outlet

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 3

The filter may be configured to capture at least a portion of any remaining debris entrained within the air before entering the surrounding environment

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentUS20240349964A1Vacuum cleaner
Publication Date: 2024.10.24 SHARKNINJA OPERATING LLC
  • US20240349964A1 patent drawing
  • US20240349964A1 patent drawing
  • US20240349964A1 patent drawing

AI summary

A vacuum cleaner may include a suction motor, a body defining a filter cavity, the filter cavity being fluidly coupled to the suction motor and configured to receive a filter, a filter cover removably coupled to the body, the filter cover extending over at least a portion of the filter cavity, and a release configured to transition between a releasing position and a retaining position to removably couple the filter cover to the body. The release may include a body release portion, at least a portion of the body release portion being rotatably coupled to the body and a cover release portion, at least a portion of the cover release portion being slidably coupled to the filter cover, wherein a rotational movement of the body release portion causes a corresponding linear movement in the cover release portion to transition the release between the releasing position and the retaining position.