Filter Flap with Displaceable Pivot Axis for Industrial Extraction
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Solution Overview
Problem
Existing filter cover systems for industrial extraction systems are cumbersome to use, as they require both hands to hold the loose cover after unscrewing, and the peripheral edge of the filter housing impedes the pivoting and placement of the filter flap, making it difficult to remove and replace the filter efficiently.
Innovation Solution
A filter flap with a link guide that allows it to pivot on one side and have a displaceable pivot axis, using profiled recesses and peripheral pins to create space for folding, enabling the flap to be used as a work support and facilitating easy removal and replacement without dismantling.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a screw connection locking device is used for the filter cover, then the cover can be securely closed, but it becomes loose and requires both hands to hold after unscrewing, reducing ease of operation
Solution Approach 1:
The locking device is segmented into a locking lever with locking elements that can independently engage with corresponding recesses in the housing, allowing the cover to remain supported on the housing even when unlocked, eliminating the need for both hands to hold it
Solution Approach 2:
The filter flap serves its own function as a work support surface during filter replacement, eliminating the need for additional support structures and enabling single-handed operation
2Shape
If a peripheral edge protrudes from the housing surface, then the housing structure is defined, but it impedes the pivoting and placement of the filter flap, making filter replacement difficult
Solution Approach 1:
The filter flap is designed to be removable from the housing in a direction perpendicular to the housing surface, allowing it to be pulled off and folded back without being impeded by the peripheral edge, thus solving the pivoting problem through dimensional movement
3Ease of operation
If the filter flap is removed completely for filter replacement, then access is achieved, but the flap must be held with both hands and set aside, reducing operational efficiency
Solution Approach 1:
The filter flap is designed to remain attached to the housing via support elements during removal, serving dual purposes: providing access to the filter and acting as a work support surface, thereby eliminating the need for both hands and improving operational efficiency
Data Source
Figure 1~2
Figure 3~4
Figure 5~6
AI summary
Filter flap (2) for closing a filter housing in an industrial extraction system (1), wherein the filter flap (2) can be fastened to the housing surface (14) by means of at least two locking means (3), wherein the filter flap (2) is arranged to pivot on one side on the housing surface (14) by means of a cam guide and has a movable pivot axis.