Air Purifier Filter Lifespan Estimation Using Motor Current

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Solution Overview

Problem

Existing methods for calculating the lifespan of a filter core in air purifiers are inaccurate, relying on service time periods which do not account for the filter's dirty condition, leading to inefficiencies in determining when the filter needs replacement.

Innovation Solution

A method and device that control an electric motor to rotate at a predetermined speed, acquire sampled parameters such as current or voltage, and determine the consumed lifespan based on these values, establishing a positive correlation to assess the filter's dirty degree and lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If service time period is used to calculate consumed lifespan, then calculation method is simple, but accuracy of lifespan calculation deteriorates

Engineering Contradiction:
Improvesimplicity of calculation methodVSAvoidaccuracy of lifespan calculation
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent changes the parameter basis from service time to motor current/voltage parameters. By monitoring the actual electrical parameters during motor operation and correlating them with filter dirt accumulation, the system achieves accurate lifespan calculation that reflects real filter condition rather than just elapsed time.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If service time period is recorded and multiplied with coefficients, then calculation process is straightforward, but reliability of lifespan determination worsens

Engineering Contradiction:
Improvestraightforwardness of calculation processVSAvoidreliability of lifespan determination
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements feedback by continuously monitoring motor current or voltage parameters during operation and using these real-time measurements to determine filter lifespan. This creates a closed-loop system where actual operating conditions feed back into the lifespan calculation, improving reliability by reflecting true filter loading conditions rather than relying on predetermined time coefficients.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10247654B2Method and device for calculating consumed lifespan
Publication Date: 2019.04.02 XIAOMI INC
  • US10247654B2 patent drawing
  • US10247654B2 patent drawing
  • US10247654B2 patent drawing

AI summary

A method and a device for calculating a consumed lifespan are provided. The method includes: controlling an electric motor of a purifier to rotate at a predetermined speed; acquiring a value of a sampled parameter of the electric motor, the sampled parameter being at least one of a sampled current and a sampled voltage of the electric motor; and determining a consumed lifespan of the purifier according to the acquired value of the sampled parameter, wherein the consumed lifespan is in positive correlation with the acquired value of the sampled parameter.