Filter Recognition System for Air Purifier Motor Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Air purifiers lack the ability to automatically recognize and adjust operational parameters to match the type of filter installed, leading to suboptimal performance and inefficient energy consumption.

Innovation Solution

An air filter recognition system that identifies the filter type using pins, tabs, or RFID tags, adjusting motor speed and filter change timers based on pre-determined algorithms to optimize performance and energy usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the air purifier uses fixed operational parameters, then the device complexity is reduced, but the system performance and energy efficiency deteriorate

Engineering Contradiction:
Improveoperational parameter adjustment mechanismVSAvoidair purifier performance
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The air purifier automatically detects filter type through RFID tags, pins, or tabs and self-adjusts operational parameters without user intervention. The system serves itself by reading filter identifiers and autonomously optimizing motor speed and fan settings, eliminating the need for manual parameter configuration while maximizing performance.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical adjustment mechanisms with automated detection systems. RFID readers, electrical contacts, or optical sensors automatically identify filter types and trigger corresponding operational modes, substituting complex mechanical adjustment interfaces with intelligent automated control systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Use of energy by moving object

If the air purifier automatically adjusts motor speed based on filter type, then energy consumption is optimized, but the device complexity increases

Engineering Contradiction:
Improvemotor energy consumptionVSAvoidfilter recognition system
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The system implements feedback by reading filter identifiers through RFID tags, electrical contacts, or optical sensors and using this information to automatically adjust motor speed. The detection system provides feedback about filter type to the control system, which then optimizes energy consumption based on the specific filter characteristics.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control system serves multiple functions: it controls fan operation, detects filter types through multiple methods (RFID, electrical contacts, optical sensors), stores filter information, and adjusts motor parameters. This multi-functionality consolidates what would otherwise require separate systems into a single integrated control unit.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If the air purifier uses generic filter change timers, then the device complexity is reduced, but the reliability of filter maintenance recommendations deteriorates

Engineering Contradiction:
Improvefilter change notification systemVSAvoidfilter change timing accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system pre-stores optimal filter change intervals for different filter types in its memory during manufacturing. When a filter is installed and identified, the system retrieves the pre-determined timing information and begins the countdown, ensuring accurate maintenance scheduling without requiring complex real-time calculations or user input.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9370741B2Filter recongnition system
Publication Date: 2016.06.21 SUNBEAN PROD INC
  • US9370741B2 patent drawing
  • US9370741B2 patent drawing
  • US9370741B2 patent drawing

AI summary

A filter recognition system for use with an air purifier is provided. The air filter assembly or filter clip includes identification pins/taps which are read by the air purifier to determine the filter type. The filter recognition system adjusts the motor parameter based on the filter type. Additionally, the filter recognition system adjusts the filter timer to automatically communicate to a user the recommended time to change the filter based on the identified filter type.