Filter Rod Capsule for Consistent Nicotine Release

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Solution Overview

Problem

Nicotine delivery in electronic tobacco hybrid devices is inconsistent and volatile due to pH treatment, leading to reduced nicotine release per puff and unintended nicotine loss.

Innovation Solution

A filter rod consumable with aerosolizable material containing nicotine and capsules of basic solution, where the basic solution is released upon use to adjust the pH and liberate nicotine, controlling its release and minimizing volatility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If pH treatment is applied to aerosolizable material containing nicotine, then nicotine release is enhanced, but nicotine delivery becomes inconsistent and volatile with unintended nicotine loss

Engineering Contradiction:
Improvenicotine releaseVSAvoidnicotine delivery consistency
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The filter rod is divided into distinct functional zones: a first section containing aerosolizable material with nicotine, and a second section containing basic solution. This segmentation prevents premature contact between nicotine and base, ensuring consistent nicotine delivery by controlling the timing and location of pH treatment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The basic solution is extracted from the aerosolizable material section and placed in a separate second section of the filter rod. This extraction eliminates the harmful effect of premature pH treatment while preserving the beneficial effect of controlled nicotine release when the user inhales.

Inventive Principle:
Principle #2Taking out (Extraction)

2Quantity of substance

If basic solution is pre-mixed with aerosolizable material, then nicotine is liberated, but volatility increases leading to unintended nicotine loss

Engineering Contradiction:
Improvenicotine liberationVSAvoidunintended nicotine loss
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The filter rod is prepared in advance with separate compartments for aerosolizable material and basic solution, but the chemical reaction is delayed until the moment of use when the user inhales. This preliminary preparation without premature reaction prevents nicotine volatility and loss while ensuring ready availability when needed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The filter rod structure acts as an intermediary that physically separates the aerosolizable material from the basic solution during storage and transport, preventing premature reaction. During use, the inhalation flow serves as the intermediary that brings these components into contact, enabling controlled nicotine liberation without loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If ammonia is released during nicotine liberation, then organoleptic properties are enhanced, but uncontrolled ammonia release degrades quality

Engineering Contradiction:
Improveorganoleptic propertiesVSAvoiduncontrolled ammonia release
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The filter rod is designed with different local qualities in different sections: the first section contains aerosolizable material optimized for nicotine delivery, while the second section contains basic solution positioned to control ammonia release. This local differentiation ensures ammonia is released in a controlled manner to enhance organoleptic properties without degrading quality.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides consistent nicotine delivery per puff by converting nicotine to a volatile form only before use, reducing unintended nicotine losses and enhancing organoleptic properties by controlling ammonia release.

Implementation Method 1

the basic solution can be released from the capsule to contact the aerosolizable material upon actuation by a user

Methodology Applied
Scientific EffectpH adjustment:

Implementation Method 2

converting nicotine to a volatile form only before use

Methodology Applied
Scientific EffectVolatilization: Evaporation

Data Source

PatentUS20230329326A1A filter rod consumable
Publication Date: 2023.10.19 NICOVENTURES TRADING LTD
  • US20230329326A1 patent drawing
  • US20230329326A1 patent drawing

AI summary

A filter rod consumable for use in an aerosol provision system, wherein the filter rod consumable includes a filter, and, contained within the filter, an aerosolizable material including nicotine and one or more capsules including basic solution, wherein the basic solution can be released from the capsule to contact the aerosolizable material upon actuation by a user. Aerosol provision systems including a filter rod consumable, kits and related methods and uses.