Filter Screen Aerosol Condensation Vaporization Device
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Solution Overview
Problem
Electronic cigarette devices experience aerosol condensation and leakage in cavities or channels, leading to user discomfort and contamination of personal items, which negatively impacts user experience.
Innovation Solution
A vaporization device design featuring a housing, top cap, heating base, heating assembly, first channel, storage compartment, and filter screen, where the heating assembly is located between the top cap and heating base, and a filter screen covers the opening to prevent aerosol condensation and leakage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If aerosol is generated and channeled through cavities and channels, then vaporization function is achieved, but aerosol condenses and leaks contaminating user items
Solution Approach 1:
A filter screen is introduced as an intermediary component between the heating assembly and the external environment. The filter screen includes a filter body with multiple through-holes that allow aerosol passage while preventing liquid leakage. This intermediary structure resolves the contradiction by enabling reliable aerosol delivery while blocking harmful liquid contamination.
Solution Approach 2:
The filter screen utilizes a porous structure with multiple through-holes of specific dimensions. The porous design allows selective passage: aerosol particles can pass through the holes while larger liquid droplets are blocked. This porous material approach enables the system to maintain aerosol flow reliability while preventing liquid leakage contamination.
2Object-affected harmful factors
If filter screen with micropores is used to prevent leakage, then contamination is reduced, but device complexity increases
Solution Approach 1:
The filter screen serves as a simple intermediary component that adds minimal structural complexity while effectively preventing leakage. Rather than redesigning the entire vaporization system, a single filter screen element with through-holes is inserted into the existing aerosol pathway, providing contamination protection with minimal added complexity.
Solution Approach 2:
The filter screen employs a porous structure with multiple through-holes that can be manufactured using standard processes. The porous design achieves leakage prevention through geometric filtering rather than complex sealing mechanisms, thereby reducing overall device complexity while maintaining effective contamination protection.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The device effectively prevents aerosol condensation and leakage by using a filter screen with micropores, enhancing user experience by maintaining cleanliness and reducing the risk of contamination.
Implementation Method 1
generated aerosol may condense in cavities or channels to form liquid
Implementation Method 2
The heating assembly is configured to heat the vaporizable solution and vaporize the solution to generate aerosol
Data Source
AI summary
This application relates to a vaporization device. The vaporization device includes a housing, a top cap, a heating base, a heating assembly, a first channel, a storage compartment, and a filter screen. The heating base has a first opening. The heating assembly is located between the top cap and the heating base. The housing and the top cap define the first channel and the storage compartment. The first channel is in communication with the outside through the first opening. The filter screen covers the first opening.