Filtration System with Concentration Sensor for Protein Monitoring

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Solution Overview

Problem

Current technologies, including RFID tags, have limitations in real-time monitoring of protein concentration and integrity testing in filtration processes, particularly in maintaining reliable and reproducible performance.

Innovation Solution

A filtering system equipped with a concentration sensor and a wireless transmitter, such as an RFID tag, that monitors protein concentration and adjusts operating conditions to maintain optimal performance, using sensors like MOS diodes, metal oxide semiconductor devices, or affinity-based sensors, and communicates data wirelessly or through wired connections for control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If RFID tags and sensors are used to monitor protein concentration in real-time, then measurement precision and reliability are improved, but device complexity increases

Engineering Contradiction:
Improveprotein concentration monitoringVSAvoidfiltering system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent integrates the concentration sensor and wireless transmitter directly into the filter housing, nesting the monitoring components within the existing filtration structure. This eliminates the need for separate external monitoring equipment and reduces overall system complexity while maintaining real-time protein concentration measurement capability

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent combines multiple functions into integrated components: the sensor measures protein concentration, the wireless transmitter communicates data, and the filter housing provides both filtration and mounting structure. This merging of functions reduces the number of separate devices needed and simplifies the overall system architecture

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If real-time monitoring and adjustment of operating conditions is implemented, then filtration performance reliability is improved, but device complexity and energy consumption increase

Engineering Contradiction:
Improvefiltration performanceVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a feedback control system where the concentration sensor continuously measures protein concentration at the membrane surface, and this information is transmitted wirelessly to adjust operating conditions. The system automatically responds to concentration changes by modifying transmembrane pressure or flow rate, maintaining optimal filtration performance without manual intervention

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent enables dynamic adjustment of operating conditions based on real-time sensor readings. The system transitions from static, fixed operating parameters to dynamic, adaptive control that automatically responds to changing protein concentration levels, ensuring consistent filtration performance throughout the filtration process

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If concentration sensors are positioned at the membrane surface for accurate measurement, then measurement precision is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveprotein concentration measurementVSAvoidsensor integration difficulty
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent positions the concentration sensor specifically at the membrane surface location where protein concentration needs to be measured. This localized sensing approach provides accurate measurement of the critical parameter without requiring complex sensor arrays or sophisticated measurement systems throughout the entire filtration apparatus

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time monitoring and adjustment of protein concentration at the membrane surface, ensuring reliable and reproducible filtration performance by dynamically controlling transmembrane pressure, thereby improving filter integrity and efficiency.

Implementation Method 1

a concentration sensor positioned at the outlet end of the flow channel to measure the concentration of a substance in the liquid sample

Methodology Applied
Scientific EffectOptical detection: Absorption Spectroscopy

Implementation Method 2

a filter element with a flow channel and a membrane at the outlet end of the flow channel

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 3

cross-flow filter arrangement having a flow through membrane

Methodology Applied
Scientific EffectPressure-driven filtration: Pressure Gradient

Data Source

PatentEP2463005B1A method of maintaining a desired protein concentration at the membrane surface
Publication Date: 2017.06.07 EMD MILLIPORE CORP
  • EP2463005B1 patent drawingFigure 1

AI summary

A system for filtration comprising a filter housing (20), one or more tangential flow filters located within said housing (20), each filter having a membrane through which filtrate may pass, a concentration sensor (30) located on said membrane of at least one of said tangential flow filters, and a controller having a control loop adapted to adjust the transmembrane pressure of said system, based on the output of said concentration sensor (30). The system may further comprise a transmitter (40) in communication with said concentration sensor (30), adapted to transmit concentration readings from said sensor (30) and a receiver, external to said housing (20), adapted to receive said concentration readings from said transmitter (40).