Fin Structure Charge Storage Layer Thickness Variation for Dielectric Breakdown

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Solution Overview

Problem

In fin-type transistors, dielectric breakdown of the gate insulating film occurs unevenly, with some areas being prone to breakdown while others are not, leading to reliability issues.

Innovation Solution

A semiconductor device design where the thickness of the charge storage layer is varied across the fin surface and side surfaces, with a thicker layer on the upper surface to alleviate the electric field and enhance dielectric breakdown voltage, improving the reliability of the memory cell.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a uniform thickness charge storage layer is formed on the fin structure, then the manufacturing process is simple, but dielectric breakdown occurs unevenly leading to reliability issues

Engineering Contradiction:
Improvedielectric breakdown resistanceVSAvoidcharge storage layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The charge storage layer is designed with different thicknesses at different locations: a first thickness on the upper surface of the fin and a second thickness on the side surface of the fin. This local quality variation ensures that areas with higher electric field intensity (upper surface) have a thicker charge storage layer for better breakdown resistance, while side surfaces maintain adequate but thinner layers.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The thickness parameter of the charge storage layer is changed across different spatial locations on the fin structure. By varying the thickness parameter from uniform to non-uniform (first thickness on upper surface, second thickness on side surface), the patent optimizes dielectric breakdown resistance while managing manufacturing complexity.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the charge storage layer thickness is increased on the upper surface to improve dielectric breakdown resistance, then reliability improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improverewrite durabilityVSAvoidthickness control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by forming the charge storage layer with a first thickness on the upper surface and a second thickness on the side surface. This approach targets the specific location (upper surface) where dielectric breakdown is most likely to occur, providing enhanced protection where needed without uniformly increasing complexity across the entire structure.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The varying thickness of the charge storage layer effectively relaxes the electric field on the upper surface, increasing the dielectric breakdown voltage and enhancing the rewrite durability and reliability of the memory cell.

Implementation Method 1

a first gate insulating film formed so as to cover the first insulating film and including a first trapping insulating film

Methodology Applied
Scientific EffectCharge storage: Dielectric

Implementation Method 2

the strength of an electric field applied to the gate insulating film is different in each portion of the fin

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 3

a thickness of the first trapping insulating film in the upper surface of the protruding portion is larger than a thickness of the first trapping insulating film in the first side surface and the second side surface

Methodology Applied
Scientific EffectElectric field distribution: Electric Field

Implementation Method 4

a portion where dielectric breakdown of the gate insulating film tends to occur and a portion where dielectric breakdown of the gate insulating film hardly occurs coexist

Methodology Applied
Scientific EffectDielectric breakdown: Dielectric

Data Source

PatentUS11101281B2Semiconductor device and method of manufacturing the same
Publication Date: 2021.08.24 RENESAS ELECTRONICS CORP
  • US11101281B2 patent drawing
  • US11101281B2 patent drawing
  • US11101281B2 patent drawing

AI summary

The semiconductor device includes a fin FA selectively protruded from an upper surface of a semiconductor substrate SB, a gate insulating film GF1 formed on an upper surface and a side surface of the fin FA and having an insulating film X1 and a charge storage layer CSL, and a memory gate electrode MG formed on the gate insulating film GF1. Here, the thickness of the charge storage layer CSL on the upper surface of the fin FA is larger than the thickness of the charge storage layer CSL on the side surface of the fin FA.