Fin Gate-All-Around Structure for Stronger Channel Control

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Solution Overview

Problem

As transistor dimensions shrink, achieving effective channel control in integrated circuits becomes challenging, particularly for non-planar transistors like FinFETs and Gate-All-Around (GAA) transistors, where precise manipulation of the channel is critical for optimal performance.

Innovation Solution

The semiconductor structure employs a fin field-effect transistor (FinFET) configuration with a metal gate and high-k dielectric region surrounding the fin, allowing for gate-all-around control, and includes spacers to protect conductive regions during etching and isolate the gate, enabling better control over the channel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If transistor dimensions are continuously shrunk, then integration density increases, but channel control ability deteriorates

Engineering Contradiction:
Improveintegration densityVSAvoidchannel control ability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent transitions from planar transistor geometry to a three-dimensional FinFET structure with a vertical fin channel. The gate wraps around the fin channel in a U-shape configuration, providing control from the top and both sidewalls. This dimensional change from 2D planar to 3D vertical structure enhances gate control over the channel while enabling higher integration density, as the vertical fin allows for increased effective channel width without increasing the planar footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If non-planar transistor structure is used to improve channel control, then gate control ability improves, but manufacturing complexity increases

Engineering Contradiction:
Improvegate control abilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the transistor structure into distinct functional regions: the vertical fin channel, the U-shaped gate wrapping around the fin, source/drain regions at the base of the fin, and isolation structures. This segmentation allows each component to be optimized and manufactured separately using specialized processes such as selective epitaxial growth for the fin, conformal deposition for the gate, and precise doping for source/drain regions, thereby managing manufacturing complexity while achieving superior gate control.

Inventive Principle:
Principle #1Segmentation

3Reliability

If gate-all-around configuration is implemented, then channel control is optimized, but DC current increases which may affect AC current performance

Engineering Contradiction:
Improvechannel controlVSAvoidDC current vs AC current balance
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent applies different material properties and structural characteristics to different regions of the transistor to optimize local performance. The fin channel may use different semiconductor materials with specific bandgap properties, the gate uses high-k dielectric materials with specific permittivity values, and source/drain regions are doped with specific concentrations. This local optimization allows the gate-all-around structure to provide excellent channel control while managing the DC current characteristics to maintain proper AC current performance and overall device balance.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11916151B2Semiconductor structure having fin with all around gate
Publication Date: 2024.02.27 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11916151B2 patent drawing
  • US11916151B2 patent drawing
  • US11916151B2 patent drawing

AI summary

Present disclosure provides a semiconductor structure, including a semiconductor fin having a first portion and a second portion over the first portion, a first conductive region abutting a first lateral surface of the first portion and a first lateral surface of the second portion, a metal gate having a bottom portion and an upper portion, the bottom portion being between the first portion and the second portion of the semiconductor fin, and the upper portion being over the second portion of the semiconductor fin, and a first spacer between the bottom portion of the metal gate and the first conductive region. A method for manufacturing the semiconductor structure described herein is also provided.