Fin-Like SPAD Junction Structure for Higher Photon Detection Resolution

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Solution Overview

Problem

Existing single-photon avalanche diode (SPAD) sensors have limitations in efficiency and resolution due to the limited area of the p-n junction, which affects their performance in applications like machine vision.

Innovation Solution

The formation of a p-n junction in fin-like structures with a wavy or non-planar configuration increases the area of the junction, enhancing the generation of photo-generated carriers and improving sensor efficiency and resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If a planar p-n junction is used, then the device structure is simple, but the junction area is limited which reduces sensor efficiency and resolution

Engineering Contradiction:
Improvep-n junction areaVSAvoidstructure complexity
Core Design Contradiction:
Area of moving objectVSDevice complexity

Solution Approach 1:

The patent applies curvature by forming the p-n junction in fin-like structures with wavy or non-planar configurations instead of flat surfaces. This increases the effective junction area where photo-generated carriers are generated, directly improving sensor efficiency and resolution while maintaining a manufacturable structure through standard semiconductor processing techniques

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent transitions from a two-dimensional planar junction to a three-dimensional fin-like structure with vertical components. This dimensional change allows the junction area to extend in the vertical dimension, significantly increasing the effective area for photon detection without proportionally increasing the lateral footprint of the device

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the p-n junction area is increased to improve efficiency, then sensor performance improves, but the device complexity increases

Engineering Contradiction:
Improvesensor efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The wavy or non-planar configuration of the fin-like structures increases the junction area within a compact footprint, improving photo-generated carrier generation efficiency without requiring a proportional increase in device size or manufacturing complexity

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent divides the sensor into multiple fin-like structures rather than using a single large planar junction. This segmentation allows the total junction area to be increased while maintaining manageable device dimensions and facilitating standard semiconductor fabrication processes

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The increased p-n junction area in the fin-like structures leads to improved efficiency and resolution in SPAD sensors, particularly for machine vision applications.

Implementation Method 1

photo-generated carriers move to a depletion region (i.e., a multiplication junction region) of the p-n junction and trigger an avalanche effect such that a signal current is detected

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 2

A SPAD is a photodiode including a p-n junction that operates at a reverse bias above a breakdown voltage. During operation, photo-generated carriers move to a depletion region and trigger an avalanche effect

Methodology Applied
Scientific EffectAvalanche breakdown: Avalanche Breakdown

Data Source

PatentUS20250344549A1Single-photon avalanche diode (SPAD) sensor, semiconductor structure including SPAD sensor, and method for forming the same
Publication Date: 2025.11.06 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250344549A1 patent drawing
  • US20250344549A1 patent drawing
  • US20250344549A1 patent drawing

AI summary

A semiconductor structure including a SPAD sensor includes a plurality of fin-like structures disposed over a semiconductor substrate, a mesa surrounding the plurality of fin-like structures over the semiconductor substrate, a first well in the semiconductor substrate, a second well in each fin-like structure over the first well, and a doped layer disposed in the plurality of fin-like structures and over the second well.