Fin-Nanosheet Transistor Layout for High Current in Small Footprints

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Solution Overview

Problem

Existing MOS transistors face a challenge in achieving high current density while maintaining a small size, as larger gate widths are typically required for higher speed, which contradicts the trend of shrinking semiconductor components.

Innovation Solution

A transistor structure incorporating a fin structure and nanosheet design, with specific fabrication steps involving epitaxial layers, mask layers, and gate dielectric formations, to enhance current density without increasing component size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the gate width is increased to increase current density and operating speed, then the current density and speed are improved, but the component size becomes larger

Engineering Contradiction:
Improvecurrent densityVSAvoidcomponent size
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The patent transitions from a planar gate structure to a three-dimensional FinFET structure with vertical fins extending from the substrate. This vertical dimension allows the gate to control current flow through multiple channels simultaneously, increasing effective gate width and current density without proportionally increasing the planar footprint of the device.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The gate structure is segmented into multiple fins that are spaced apart vertically. Each fin acts as an independent current channel, allowing the gate to control multiple parallel current paths. This segmentation increases the total effective gate width while maintaining a compact overall device structure.

Inventive Principle:
Principle #1Segmentation

2Speed

If the gate width is increased to improve operating speed, then the operating speed is improved, but the component size becomes larger

Engineering Contradiction:
Improveoperating speedVSAvoidcomponent size
Core Design Contradiction:
SpeedVSArea of stationary object

Solution Approach 1:

By extending the gate control into the vertical dimension through fins, the patent achieves higher operating speed through increased current density without requiring a larger planar device area. The vertical fin structure allows faster charge carrier transport while maintaining a compact footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The segmented fin structure creates multiple parallel conduction channels that can operate simultaneously, increasing the overall current capacity and operating speed of the device without requiring a proportional increase in the device's planar dimensions.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed structure increases current density by generating multiple channels, thereby improving operating speed and stability without enlarging the transistor footprint.

Implementation Method 1

a first embed epitaxial layer and a second embed epitaxial layer respectively embedded within the fin structure at two sides of the dummy gate

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Implementation Method 2

a first epitaxial layer and a second epitaxial layer are formed in sequence to cover the fin structure and the dummy gate

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Data Source

PatentUS12527049B2Transistor with fin structure and nanosheet and fabricating method of the same
Publication Date: 2026.01.13 UNITED MICROELECTRONICS CORP
  • US12527049B2 patent drawing
  • US12527049B2 patent drawing
  • US12527049B2 patent drawing

AI summary

A transistor with a fin structure and a nanosheet includes a fin structure. A first gate portion is disposed on the fin structure. A first source/drain layer is disposed at one side of the first gate portion. A first source/drain layer is on the fin structure and extends into the fin structure. A second source/drain layer is disposed at another side of the first gate portion. The second source/drain layer is on the fin structure and extends into the fin structure. A nanosheet is disposed above the first gate portion, between the first source/drain layer and the second source/drain layer, and contacts the first source/drain layer and the second source/drain layer. A second gate portion surrounds the nanosheet.