Fin-Type Semiconductor Device Scaling Short Channel Effects

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Solution Overview

Problem

Current semiconductor device manufacturing methods face challenges in effectively scaling multi-gate transistors while minimizing short channel effects, which impact current control and integration density.

Innovation Solution

The method involves forming fin-type patterns on a substrate, creating trenches and insulating layers to define active regions, and using epitaxial patterns and conductive patterns to enhance transistor performance, allowing for improved scaling and reduced short channel effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multi-gate transistors are scaled down to increase integration density, then integration density improves, but short channel effects worsen

Engineering Contradiction:
Improveintegration densityVSAvoidshort channel effect control
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent transitions from planar 2D channel structures to three-dimensional fin-type channel structures. The fin-type active pattern extends vertically from the substrate, creating a 3D channel that provides better gate control over the current flow while maintaining scaled dimensions. This dimensional change allows the gate to control the channel from multiple directions (top and sidewalls), effectively suppressing short channel effects even as device size decreases and integration density increases.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If gate length is increased to reduce short channel effects, then short channel effect control improves, but device scaling worsens

Engineering Contradiction:
Improveshort channel effect controlVSAvoiddevice scaling
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

Instead of increasing gate length in the planar direction to control short channel effects, the patent uses vertical fin structures that extend upward from the substrate. The gate wraps around the fin structure, providing control from the top and sidewalls. This allows effective short channel effect suppression without increasing the lateral gate length, thereby maintaining device scaling and high integration density.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If fin-type patterns are formed closer together to increase integration, then integration density improves, but manufacturing precision requirements worsen

Engineering Contradiction:
Improveintegration densityVSAvoidfin pattern alignment
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent combines multiple fin-type patterns in close proximity to form a multi-gate transistor structure. The gate structure merges to control multiple fins simultaneously, with the gate extending over and around the fins. This merging approach allows closely spaced fins to function as a unified device, achieving high integration density while the gate structure provides uniform control across multiple fins, reducing the impact of slight variations in fin alignment.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11521900B2Semiconductor device and method of fabricating the same
Publication Date: 2022.12.06 SAMSUNG ELECTRONICS CO LTD
  • US11521900B2 patent drawing
  • US11521900B2 patent drawing
  • US11521900B2 patent drawing

AI summary

A method of manufacturing a semiconductor device includes forming a first fin-type pattern and a second fin-type pattern which are separated by a first trench between facing ends thereof, forming a first insulating layer filling the first trench, removing a portion of the first insulating layer to form a second trench on the first insulating layer, and forming a third trench by enlarging a width of the second trench.