Fine Bubble Generating Unit Swirling Mechanism

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Solution Overview

Problem

Existing fine bubble generating apparatuses are unable to increase the amount of fine bubbles in medium liquids effectively.

Innovation Solution

A fine bubble generating apparatus that includes a gas-liquid delivery unit, a pump, and a fine bubble generating unit that uses high-speed swirling and pressure release to increase the amount of fine bubbles by blending mixed gas and medium liquid under pressure, followed by physical collisions to generate nanobubbles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high-speed swirling is used to generate fine bubbles, then the amount of fine bubbles increases, but the energy consumption increases

Engineering Contradiction:
Improveamount of fine bubblesVSAvoidenergy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent applies preliminary action by pre-mixing gas and liquid in a gas-liquid delivery unit before entering the fine bubble generating unit. This preliminary mixing ensures that gas and liquid are already combined in appropriate proportions, reducing the energy required for high-speed swirling to generate fine bubbles, as the mixing process has already been partially completed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces part of the mechanical high-speed swirling system with a pressure-based fine bubble generating mechanism. By using pressure to generate fine bubbles instead of relying solely on mechanical swirling, the energy consumption is reduced while still achieving the desired amount of fine bubbles in the liquid.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If multiple processing devices process medium liquid separately, then each device can be optimized for specific function, but the system complexity increases

Engineering Contradiction:
Improveprocessing functionalityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges multiple processing functions into a single integrated fine bubble generating apparatus. The gas-liquid delivery unit and fine bubble generating unit work together as one system, combining gas mixing, liquid delivery, and fine bubble generation functions, thereby reducing system complexity while maintaining versatile processing capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The fine bubble generating apparatus is designed with multi-functionality, where the same device can handle different gas-liquid mixing requirements and generate fine bubbles for various applications. The universal design allows the system to perform multiple processing functions without requiring separate specialized devices for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stability of the object's composition

If gas and liquid are mixed thoroughly before fine bubble generation, then the homogeneity of mixed liquid improves, but the time required for mixing increases

Engineering Contradiction:
Improvehomogeneity of mixed liquidVSAvoidmixing time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The gas-liquid delivery unit performs preliminary mixing of gas and liquid before the mixed flow enters the fine bubble generating unit. This preliminary action ensures that gas and liquid are already well-mixed and distributed, so that when high-speed swirling occurs in the fine bubble generating unit, the homogeneity is quickly achieved without requiring extended mixing time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent transitions from gradual mixing in one dimension to instantaneous mixing in another dimension by using high-speed swirling and physical collisions. Instead of relying on prolonged contact time for mixing, the system uses the kinetic energy of swirling flow to rapidly homogenize the gas-liquid mixture, effectively changing the mixing approach from time-based to energy-based.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively increases the amount of fine bubbles in medium liquids and homogenizes medium liquids supplied from multiple paths, enhancing the solubility of gases and improving the generation of nanobubbles.

Implementation Method 1

a pump that pumps the mixed liquid to the fine bubble generating unit under pressure

Methodology Applied
Scientific EffectPressure: Pressure Increase

Implementation Method 2

a fine bubble generating unit that generates fine bubbles in the mixed liquid supplied from the second pipe, by physical collisions under pressure

Methodology Applied
Scientific EffectPhysical collisions: Impact Force

Implementation Method 3

an electrolysis unit that electrolyzes raw water to produce electrolyzed water and cracked gas

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 4

a gas-liquid delivery unit that mixes the electrolyzed water and the cracked gas and delivers the mixed liquid

Methodology Applied
Scientific EffectMixing: Turbulence

Data Source

PatentUS11745149B2Fine bubble generating apparatus, fine bubble generation method, suction device, and suction system
Publication Date: 2023.09.05 TECH CORPORATION CO LTD
  • US11745149B2 patent drawing
  • US11745149B2 patent drawing
  • US11745149B2 patent drawing

AI summary

[Problem] To enable an increase of fine bubbles in medium liquid.[Solution] A suction device of the present invention includes a cylindrical portion that is formed of a cylinder with two base surfaces, first surface and second surface, and that flows medium liquid supplied from a plurality of paths, from the first surface toward the second surface, a plurality of introducing portions that introduce the medium liquid from the first surface or from the vicinity of the first surface into the cylindrical portion such that the medium liquid swirls inside the cylindrical portion, and an outlet port provided at or in the vicinity of the center of the second surface.