FinFET Air Spacer Structure for Lower Parasitic Capacitance

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Solution Overview

Problem

As integrated circuit devices undergo down-scaling, there is a need to improve reliability by reducing unwanted parasitic capacitance while maintaining a reduced device area.

Innovation Solution

The integration of a fin-type active area with a gate line and an insulating spacer structure that includes an air spacer, which reduces parasitic capacitance by spacing nanosheets and conductive regions, thereby enhancing the reliability of the device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If down-scaling is applied to reduce device area, then device area is reduced, but parasitic capacitance increases and reliability deteriorates

Engineering Contradiction:
Improvedevice areaVSAvoidreliability
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent introduces air spacers that create air gaps (porous structure) between conductive regions such as the gate electrode and source/drain electrodes. These air gaps act as low-dielectric-constant regions that reduce parasitic capacitance formed between adjacent conductive structures in the scaled-down device, thereby maintaining reliability despite reduced device area.

Inventive Principle:
Principle #31Porous materials

2Reliability

If conductive areas are reduced to lower parasitic capacitance, then parasitic capacitance is reduced, but device functionality may be compromised

Engineering Contradiction:
Improveparasitic capacitance reductionVSAvoiddevice functionality
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The air spacer acts as an intermediary structure positioned between conductive regions. It provides electrical isolation and reduces capacitive coupling without requiring changes to the fundamental conductive pathways, thus maintaining device functionality while reducing parasitic capacitance effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the dielectric parameter between conductive structures by introducing air gaps with low dielectric constant. This parameter change reduces the capacitance value (C = εA/d) between adjacent conductive regions without altering the conductive areas themselves, preserving functionality while reducing parasitic effects.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If air spacers are introduced to reduce parasitic capacitance, then parasitic capacitance is reduced, but device complexity increases

Engineering Contradiction:
Improveparasitic capacitanceVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The air spacer formation process is merged with the existing spacer formation工艺流程. The air spacer is formed by removing a sacrificial material from a pre-formed spacer structure, combining multiple functions (isolation, capacitance reduction) into a single integrated structure that follows existing manufacturing flow.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces parasitic capacitance, improving the ON and OFF current characteristics of transistors, leading to enhanced performance and reliability of integrated circuit devices.

Implementation Method 1

it is necessary to secure not only a fast operation speed but also an operation accuracy in an integrated circuit device. Accordingly, there is a need to develop a technology for an integrated circuit device capable of improving reliability by reducing an unwanted parasitic capacitance

Methodology Applied
Scientific EffectParasitic capacitance: Capacitance

Data Source

PatentUS12356697B2Integrated circuit device and method of manufacturing the same
Publication Date: 2025.07.08 SAMSUNG ELECTRONICS CO LTD
  • US12356697B2 patent drawing
  • US12356697B2 patent drawing
  • US12356697B2 patent drawing

AI summary

An integrated circuit device includes a fin-type active area extending in a first horizontal direction on a substrate, a channel area on the fin-type active area, a gate line surrounding the channel area on the fin-type active area and extending in a second horizontal direction crossing the first horizontal direction, an insulating spacer structure covering gate sidewalls of the gate line and channel sidewalls of the channel area, wherein the insulating spacer structure includes an air spacer having a first portion facing the gate sidewalls in the first horizontal direction and a second portion facing the channel sidewalls in the second horizontal direction.