FinFET Capacitor Layout for Higher On-Chip Density

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Solution Overview

Problem

Conventional methods for forming capacitors on IC chips result in low capacitor density per unit area, leading to suboptimal device performance due to excessive chip area usage.

Innovation Solution

The use of FinFET devices with high-k metal gate structures and cut-metal-gate (CMG) and cut-slot-contact (CSC) isolation structures allows for the formation of densely packed capacitors by etching trenches and filling them with dielectric materials, enabling capacitors to be formed in both the X-direction and Y-direction, thereby increasing density and optimizing chip area usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional methods are used to form capacitors on IC chip, then the fabrication process is simple, but the capacitor density per unit area is low

Engineering Contradiction:
Improvecapacitor density per unit areaVSAvoidfabrication process complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent implements capacitors in both the X-direction and Y-direction by forming first capacitors between gate structures extending in the first direction, and second capacitors between gate structures extending in the second direction. This two-dimensional capacitor arrangement dramatically increases capacitor density per unit area compared to conventional single-direction capacitor formation, while utilizing the same fabrication process steps for both directions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If conventional capacitor formation methods are used, then the fabrication process is straightforward, but excessive chip area is required

Engineering Contradiction:
Improvechip area usageVSAvoidcapacitor density
Core Design Contradiction:
Area of stationary objectVSQuantity of substance

Solution Approach 1:

The gate structures serve dual functions: they act as functional transistor gates for device operation, and simultaneously serve as capacitor electrodes for energy storage. This multi-functionality eliminates the need for separate dedicated capacitor structures, thereby reducing overall chip area while maintaining high capacitor density through the interleaved arrangement of capacitors in both X and Y directions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Quantity of substance

If capacitors are densely packed using the proposed method, then capacitor density per unit area increases, but manufacturing precision requirements increase

Engineering Contradiction:
Improvecapacitor density per unit areaVSAvoidtrench etching and filling precision
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent performs preliminary patterning and trench formation steps before capacitor dielectric filling, establishing precise alignment and dimensional control early in the fabrication process. The trenches are formed with controlled dimensions and positions using standard photolithography and etching techniques, ensuring that subsequent dielectric filling and electrode formation can be precisely positioned to achieve the desired capacitor density without requiring excessive manufacturing precision at later stages.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances capacitor density per unit area, provides better uniformity control, and is compatible with existing FinFET fabrication processes, resulting in improved device performance and scalability.

Implementation Method 1

a first gate structure and a second gate structure each extending in a first direction; a first conductive contact and a second conductive contact each extending in the first direction

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

filling them with dielectric materials, enabling capacitors to be formed in both the X-direction and Y-direction

Methodology Applied
Scientific EffectDielectric: Dielectric

Data Source

PatentUS20230369387A1High density capacitor implemented using finfet
Publication Date: 2023.11.16 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20230369387A1 patent drawing
  • US20230369387A1 patent drawing
  • US20230369387A1 patent drawing

AI summary

A first and a second gate structure each extend in a first direction. A first and a second conductive contact extend in the first direction and are separated from the first and second gate structures in a second direction. A first isolation structure extends in the second direction and separates the first gate structure from the second gate structure. A second isolation structure extends in the second direction and separates the first conductive contact from the second conductive contact. The first gate structure is electrically coupled to a first electrical node. The second gate structure is electrically coupled to a second electrical node different from the first electrical node. The first conductive contact is electrically coupled to the second electrical node. The second conductive contact is electrically coupled to the first electrical node.