FinFET Isolation Structure for Punch-Through Prevention

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Solution Overview

Problem

The short-channel effects in semiconductor devices, such as MOSFETs, lead to subthreshold leakage and reduced control of the gate over the channel, especially as feature sizes decrease, necessitating improved electrical properties and isolation between source/drain regions and wells in semiconductor structures.

Innovation Solution

A method involving the formation of a protective sidewall on fins in semiconductor structures, where the sidewall exposes a lower portion and covers an upper portion, allowing for partial etching and subsequent oxidation to create an isolation structure that separates the source/drain regions from the wells, enhancing the isolation effect and preventing punch-through.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the channel length of MOSFETs is shortened to adapt to reduced feature size, then the device can accommodate smaller dimensions, but the controlling capability of gate to channel is degraded and short-channel effects occur more easily

Engineering Contradiction:
Improvechannel lengthVSAvoidgate control capability
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The patent transitions from planar MOSFET to FinFET structure, utilizing three-dimensional vertical fins to enhance gate control. The gate wraps around the fin from multiple sides, providing superior electrostatic control over the channel despite shortened channel lengths, thereby resolving the degradation of gate control capability while maintaining small feature sizes

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of moving object

If the channel length is shortened, then the device size is reduced, but the distance between source and drain is shortened causing subthreshold leakage phenomenon

Engineering Contradiction:
Improvechannel lengthVSAvoidsubthreshold leakage
Core Design Contradiction:
Length of moving objectVSObject-generated harmful factors

Solution Approach 1:

The FinFET structure provides enhanced gate control from multiple sides, effectively suppressing subthreshold leakage that occurs in planar devices with short channels

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent forms an isolation structure between the source/drain regions and the N-type/P-type wells before final device fabrication. This preliminary isolation prevents punch-through effects and reduces subthreshold leakage by electrically separating the source/drain regions from the doped wells, addressing the leakage issue before it manifests in the completed device

Inventive Principle:
Principle #10Preliminary action

3Length of moving object

If current fabrication technologies are used, then devices can be manufactured with reduced feature size, but the electrical properties of the semiconductor devices need to be improved

Engineering Contradiction:
Improvefeature sizeVSAvoidelectrical properties
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The FinFET structure provides superior electrical properties through three-dimensional gate control, achieving better electrostatic performance and lower leakage compared to planar devices at the same feature size

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The preliminary formation of isolation structures between source/drain regions and doped wells enhances electrical properties by preventing unwanted charge carrier injection and reducing punch-through effects, thereby improving device reliability before final characterization

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves the electrical performance by enhancing the isolation between source/drain regions and wells, reducing punch-through and thereby improving the overall performance of semiconductor devices like SRAM transistors.

Implementation Method 1

forming an isolation structure at least by oxidizing the remaining lower portion of the fin

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS10177146B2Semiconductor structure with improved punch-through and fabrication method thereof
Publication Date: 2019.01.08 SEMICON MFG INT (SHANGHAI) CORP
  • US10177146B2 patent drawing
  • US10177146B2 patent drawing
  • US10177146B2 patent drawing

AI summary

A semiconductor structure and a fabrication method are provided. A fabrication method includes providing a plurality of fins on a substrate including an NMOS region and a PMOS region adjacent to the NMOS region; forming an N-type well in the PMOS region and a P-type well in the NMOS region of the substrate; forming a protective sidewall to cover an upper portion of a sidewall surface of each fin in each of the NMOS region and PMOS region and to expose a lower portion of the sidewall surface of each fin; removing a partial width of the lower portion of the fin using the protective sidewall as an etch mask; removing the protective sidewall; and forming an isolation structure at least by oxidizing the remaining lower portion of the fin and having a top surface lower than the neighboring upper portions of the fins.