FinFET Multi-Layer Spacer Structure for RF Cut-Off Frequency

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional FinFETs exhibit higher parasitic capacitance between the gate and source/drain features, leading to reduced cut-off frequency and limited applications, particularly unsuitable for radio frequency (RF) applications.

Innovation Solution

A semiconductor device with a multi-layer spacer formed along the sidewalls of the FinFET's gate feature, interposed between the gate and source/drain features, which increases the distance and suppresses electromagnetic coupling, allowing for enhanced cut-off frequency and suitability for both logic and RF applications by forming FinFETs with different spacer thicknesses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a FinFET structure is formed with the gate feature directly adjacent to source/drain features, then device scalability and gate controllability are improved, but parasitic capacitance between gate and source/drain features increases

Engineering Contradiction:
Improvegate controllabilityVSAvoidparasitic capacitance
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A dielectric spacer is introduced as an intermediary layer between the gate feature and source/drain features. This spacer physically separates the gate from the source/drain regions, reducing electromagnetic coupling and parasitic capacitance while preserving the three-dimensional FinFET structure's gate controllability advantages

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the gate feature is positioned close to source/drain features for compact device layout, then device density and scalability are improved, but cut-off frequency is reduced due to higher parasitic capacitance

Engineering Contradiction:
Improvedevice densityVSAvoidcut-off frequency
Core Design Contradiction:
ProductivityVSSpeed

Solution Approach 1:

The dielectric spacer acts as a mediator that enables compact device layout while maintaining high cut-off frequency. By providing electrical isolation between gate and source/drain features, the spacer reduces parasitic capacitance effects that would otherwise limit high-frequency performance

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multi-layer spacer significantly reduces parasitic capacitance, enhancing the cut-off frequency and enabling FinFETs to be suitable for both logic and RF applications by optimizing spacer thicknesses for specific use cases.

Implementation Method 1

a higher parasitic capacitance coupled between the gate feature and each of the pair of drain/source features when compared to the planar MOSFET. Such a higher parasitic capacitance generally results from more electromagnetical coupling induced between a sidewall of the gate feature and each of the pair of drain/source features

Methodology Applied
Scientific EffectElectromagnetic coupling: Electromagnetic Induction

Data Source

PatentUS12159921B2Semiconductor device and method of manufacturing the same
Publication Date: 2024.12.03 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12159921B2 patent drawing
  • US12159921B2 patent drawing
  • US12159921B2 patent drawing

AI summary

A semiconductor device includes: first and second fin structures, disposed on a substrate, that respectively extend in parallel to an axis; a first gate feature that traverses the first fin structure to overlay a central portion of the first fin structure; a second gate feature that traverses the second fin structure to overlay a central portion of the second fin structure; a first spacer comprising: a first portion comprising two layers that respectively extend from sidewalls of the first gate feature toward opposite directions of the axis; and a second portion comprising two layers that respectively extend from sidewalls of the first portion of the first spacer toward the opposite directions of the axis; and a second spacer comprising two layers that respectively extend from sidewalls of the second gate feature toward the opposite directions of the axis.