FinFET-RRAM 3D Integration for Semiconductor Miniaturization

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Solution Overview

Problem

Current semiconductor devices face challenges in miniaturization due to the separate integration of fin transistors and resistive random access memory (RRAM) structures, which limits the reduction of overall device size.

Innovation Solution

Combining a fin transistor with a RRAM by directly fabricating the RRAM on the fin structure or epitaxial layer of the fin transistor, electrically connecting it to the source/drain regions, allowing for a three-dimensional integration that reduces the overall size of the semiconductor device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If fin transistor and RRAM are separately integrated, then manufacturing process is simpler, but overall device size is larger

Engineering Contradiction:
Improveoverall device sizeVSAvoidintegration structure
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent merges the RRAM structure directly with the fin transistor by forming the RRAM lower electrode, resistive switching layer, and upper electrode within the same device footprint as the fin transistor. The RRAM active region is positioned to overlap with the fin structure, allowing simultaneous functionality of both components without requiring separate integration areas, thus reducing overall device size while maintaining manufacturability through unified processing steps.

Inventive Principle:
Principle #5Merging (Combining)

2Area of stationary object

If RRAM is directly fabricated on fin structure, then device area is reduced, but manufacturing precision requirement increases

Engineering Contradiction:
Improvedevice areaVSAvoidRRAM fabrication precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent segments the device into distinct functional regions: the fin transistor region with its gate, source, and drain, and the RRAM region with its lower electrode, resistive switching layer, and upper electrode. By spatially separating these functions while maintaining overlapping footprints, the design allows each component to be fabricated with standard precision requirements rather than requiring ultra-precise alignment, thus reducing device area without excessively increasing manufacturing difficulty.

Inventive Principle:
Principle #1Segmentation

3Productivity

If three-dimensional integration is implemented, then device compactness is enhanced, but process complexity increases

Engineering Contradiction:
Improvedevice compactnessVSAvoidintegration process
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements three-dimensional integration by stacking the RRAM layers vertically over the fin transistor structure. The RRAM lower electrode is formed on the source/drain region, the resistive switching layer is deposited above it, and the upper electrode is positioned at the top, creating a vertical stack that utilizes the third dimension (height) to achieve compactness. This approach maintains planar process simplicity while achieving 3D integration benefits.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20190123104A1Semiconductor structure and the method of making the same
Publication Date: 2019.04.25 UNITED MICROELECTRONICS CORP
  • US20190123104A1 patent drawing
  • US20190123104A1 patent drawing
  • US20190123104A1 patent drawing

AI summary

The present invention provides a semiconductor structure, the semiconductor structure includes a fin transistor (fin filed effect transistor, finFET) located on a substrate, the fin transistor includes a gate structure crossing over a fin structure, and at least one source/drain region. And a resistive random access memory (RRAM) includes a lower electrode, a resistance switching layer and a top electrode being sequentially located on the source/drain region and electrically connected to the fin transistor.