FinFET Source-Degenerated Transistor Layout for Flicker Noise Reduction

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Solution Overview

Problem

The semiconductor industry faces challenges in reducing transistor noise, particularly flicker noise, which affects the performance and integration density of electronic components.

Innovation Solution

The formation of coupled pairs of source-degenerated transistors, where the source degeneration resistors are integrated using the same processing steps as the transistors, allowing for reduced device size and manufacturing cost. These resistors can be passive or variable, with resistance controlled by an applied voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If source degeneration resistors are integrated using the same processing steps as transistors, then device size and manufacturing cost are reduced, but transistor noise (particularly flicker noise) reduction becomes more challenging

Engineering Contradiction:
Improvedevice sizeVSAvoidtransistor noise
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent combines the formation of source degeneration resistors with the transistor fabrication process by using the same epitaxial growth and doping steps. The resistors are formed in dedicated regions within the semiconductor fins during the same processing sequence as the transistor structures, eliminating the need for separate resistor fabrication steps and reducing overall device complexity while maintaining noise reduction functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent applies different doping concentrations and epitaxial growth conditions to specific regions of the semiconductor fin to create distinct functional zones. By controlling the local doping profiles in the resistor regions versus the transistor channel regions, the patent achieves both low-noise resistor characteristics and high-performance transistor characteristics from the same material structure.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If source degeneration resistors are integrated using the same processing steps as transistors, then manufacturing cost is reduced, but additional process steps would be required

Engineering Contradiction:
Improvemanufacturing costVSAvoidprocess steps
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent designs the epitaxial growth and doping processes to serve multiple functions simultaneously. The same epitaxial reactor and doping equipment are used to form both transistor channels and source degeneration resistors in different spatial regions of the wafer during identical processing cycles, making the manufacturing process universal and eliminating the need for dedicated resistor fabrication equipment or separate processing lines.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the resistor formation operations into the transistor fabrication workflow by coordinating the timing and spatial distribution of doping and epitaxial growth steps. Regions designated for resistors receive appropriate doping treatments during the same sequence of operations that form transistor channels, effectively combining two manufacturing functions into one integrated process flow.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If integration density is increased by reducing minimum feature size, then more components can be integrated into a given area, but transistor noise increases

Engineering Contradiction:
Improveintegration densityVSAvoidtransistor noise
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent implements spatially varying doping concentrations within the semiconductor fin structure to create regions with optimized noise characteristics. By controlling the local doping profiles in source degeneration regions versus channel regions, the patent achieves noise reduction at the transistor level while maintaining the scaled dimensions required for high integration density.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite doping strategies within the semiconductor fin, combining differently doped regions to create a multi-functional structure. The same physical fin contains both low-doped channel regions for high mobility and high-doped source degeneration regions for noise reduction, effectively using material composition variation to resolve the noise-density tradeoff.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces transistor noise, improves device performance, and allows for higher integration density without additional process steps, thereby enhancing the efficiency and flexibility of semiconductor devices.

Implementation Method 1

A first doped region of the fin that extends from the first epitaxial source region toward the epitaxial common region is formed by implanting ions

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentUS12237227B2Semiconductor device and method
Publication Date: 2025.02.25 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12237227B2 patent drawing
  • US12237227B2 patent drawing
  • US12237227B2 patent drawing

AI summary

A device includes a fin on a substrate; a first transistor, including: a drain region and a first source region in the fin; and a first gate structure on the fin between the first source region and the drain region; a second transistor, including: the drain region and a second source region in the fin; and a second gate structure on the fin between the second source region and the drain region; a first resistor, including: the first source region and a first resistor region in the fin; and a third gate structure on the fin between the first source region and the first resistor region; and a second resistor, including: the second source region and a second resistor region in the fin; and a fourth gate structure on the fin between the second source region and the second resistor region.