FinFET Source/Drain Insulator Structure for Leakage and Capacitance

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Solution Overview

Problem

As semiconductor devices continue to shrink in size, issues such as increased leakage current and capacitance arise, affecting the performance and integration density of FinFETs, necessitating improvements in the source/drain regions.

Innovation Solution

Incorporating an insulator layer at the bottom of the source/drain regions in FinFETs to reduce leakage current and capacitance, which includes forming an air gap between the insulator layer and the epitaxial material, thereby enhancing device performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the minimum feature size is reduced to improve integration density, then more components can be integrated into a given area, but leakage current and capacitance increase

Engineering Contradiction:
Improveintegration densityVSAvoidleakage current
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The source/drain region is segmented into multiple portions along the channel length, with insulator layers inserted between adjacent source/drain regions. This segmentation creates electrical isolation that reduces leakage current while maintaining high integration density through continued miniaturization of device features.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Insulator layers are introduced as intermediary structures between adjacent source/drain regions. These insulator layers act as mediators that electrically isolate neighboring regions, preventing charge leakage and reducing parasitic capacitance, thereby enabling continued scaling without compromising device performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the minimum feature size is reduced to improve integration density, then more components can be integrated into a given area, but capacitance increases

Engineering Contradiction:
Improveintegration densityVSAvoidcapacitance
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The source/drain region is segmented into multiple portions along the channel length, with insulator layers inserted between adjacent source/drain regions. This segmentation creates electrical isolation that reduces leakage current while maintaining high integration density through continued miniaturization of device features.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Insulator layers are introduced as intermediary structures between adjacent source/drain regions. These insulator layers act as mediators that electrically isolate neighboring regions, preventing charge leakage and reducing parasitic capacitance, thereby enabling continued scaling without compromising device performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If conventional source/drain regions are used without insulator layers, then manufacturing is simpler, but leakage current and capacitance increase affecting device performance

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoiddevice performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The source/drain region is segmented into multiple portions along the channel length, with insulator layers inserted between adjacent source/drain regions. This segmentation creates electrical isolation that reduces leakage current while maintaining high integration density through continued miniaturization of device features.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Insulator layers are introduced as intermediary structures between adjacent source/drain regions. These insulator layers act as mediators that electrically isolate neighboring regions, preventing charge leakage and reducing parasitic capacitance, thereby enabling continued scaling without compromising device performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The inclusion of an insulator layer at the bottom of the source/drain regions reduces leakage current and capacitance, leading to improved device speed and reliability.

Implementation Method 1

Incorporating an insulator layer at the bottom of the source/drain regions in FinFETs to reduce leakage current

Methodology Applied
Scientific EffectElectrical insulation: Electrical Resistance

Implementation Method 2

forming an air gap between the insulator layer and the epitaxial material, thereby enhancing device performance

Methodology Applied
Scientific EffectCapacitance reduction: Capacitance

Data Source

PatentUS20250357189A1Method for forming finfet with source/drain regions comprising an insulator layer
Publication Date: 2025.11.20 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250357189A1 patent drawing
  • US20250357189A1 patent drawing
  • US20250357189A1 patent drawing

AI summary

An embodiment is a device including a first fin extending from a substrate, a first gate stack over and along sidewalls of the first fin, a first gate spacer disposed along a sidewall of the first gate stack, and a first source/drain region in the first fin and adjacent the first gate spacer. The first source/drain region including a first insulator layer on the first fin, and a first epitaxial layer on the first insulator layer.