Robot Hand Contact Area Estimation for Stable Grasping Control

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Solution Overview

Problem

Existing robot control systems face instability in grasping objects of unknown shapes due to inconsistent contact areas between fingers, leading to unstable grasping control.

Innovation Solution

A control apparatus and method that utilize sensors linked to fingers to obtain force information, determining appropriate contact areas by analyzing the relationship between force data from multiple sensors to stabilize grasping, including a hand controller with a state estimator to switch between control loops for stable grasping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If robot grasping control is performed without determining appropriate contact areas, then the grasping operation can be executed quickly, but the stability of grasping deteriorates due to inconsistent contact areas between fingers

Engineering Contradiction:
Improvegrasping stabilityVSAvoidgrasping time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The hand controller determines appropriate contact areas between fingers and object before executing the grasping operation. This preliminary determination of contact areas (Step S12) ensures that the grasping control is performed on a stable basis from the outset, preventing instability during the actual grasping process while maintaining efficient execution time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses force sensors to detect contact forces between fingers and object, and the hand controller analyzes this feedback information to determine whether contact areas are appropriate. This closed-loop feedback mechanism (Steps S13-S15) allows the system to adjust and verify contact areas, ensuring grasping stability while the automation of this process prevents excessive time consumption.

Inventive Principle:
Principle #23Feedback

2Reliability

If contact areas are determined by analyzing force information from multiple sensors, then grasping control stability is improved, but the device complexity increases due to additional sensors and processing requirements

Engineering Contradiction:
Improvegrasping control stabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The hand controller performs multiple functions: it controls finger movements, processes force sensor data, determines contact area appropriateness, and adjusts grasping control. By consolidating these functions into a single control unit, the system achieves stable grasping control through comprehensive analysis of force information without proportionally increasing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The force sensors are integrated directly into the finger structures, allowing them to self-measure contact forces at the point of contact. The hand controller automatically analyzes this data and determines contact area appropriateness without requiring external intervention or complex additional processing systems, enabling the system to self-regulate for stable grasping.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250018564A1Control apparatus, robot control system, and method for controlling robot
Publication Date: 2025.01.16 KYOCERA CORP
  • US20250018564A1 patent drawing
  • US20250018564A1 patent drawing
  • US20250018564A1 patent drawing

AI summary

A control apparatus includes a hand controller that controls a hand capable of grasping an object to be grasped and including a first finger and a second finger. The hand controller obtains, from at least one sensor linked to the first finger and the second finger, a plurality of pieces of force information indicating force acting on the first finger and the second finger from the object to be grasped. The hand controller determines, on a basis of a relationship between the plurality of pieces of force information, whether contact areas of the first finger and the second finger in contact with the object to be grasped are appropriate.