Asphalt Finisher Camera System Blind Spot Reduction

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Solution Overview

Problem

Current road machines with camera systems have blind areas around the hopper wings, making it difficult for operators to visually assess the state of paving material accumulation and surrounding objects, leading to reduced visibility and increased operator fatigue.

Innovation Solution

The implementation of an image generating system that uses multiple cameras to capture images from various angles, processing and displaying them to create an overhead view, including a local image of the paving material area, allowing operators to view blind spots without leaving their seat.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If multiple cameras are used to capture images from various angles, then the coverage of visible areas is improved, but the device complexity increases

Engineering Contradiction:
Improvevisible areaVSAvoidcamera system complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The visible area is divided into multiple segments captured by different cameras (front camera, rear camera, left camera, right camera). Each camera captures a specific portion of the environment, and these segmented views are then synthesized into a comprehensive overhead view, resolving the contradiction by achieving wide coverage through systematic division rather than using a single complex camera system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transforms multiple two-dimensional camera views into a three-dimensional overhead perspective through image processing and synthesis. This dimensional transformation allows the operator to view blind spots and surrounding areas from an aerial perspective, effectively expanding the visible area while managing device complexity through software-based synthesis

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If the operator checks blind areas directly with eyes, then the measurement precision is improved, but the operator fatigue increases and safety decreases

Engineering Contradiction:
Improvevisual assessment accuracyVSAvoidoperator safety
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent creates virtual copies of the physical environment by capturing images with multiple cameras and synthesizing them into an overhead view display. This virtual copy allows the operator to accurately assess blind areas and surrounding conditions without physically moving or straining to see, maintaining measurement precision while eliminating the need for direct visual inspection of hard-to-reach areas

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The overhead view display system acts as an intermediary between the operator and the blind areas. Instead of the operator directly observing difficult-to-see regions, the system mediates by processing camera images and presenting synthesized views that make blind spots visible, thereby improving safety and reducing fatigue while maintaining assessment accuracy

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If a conventional camera system is used, then the device complexity is reduced, but the blind areas increase

Engineering Contradiction:
Improvesystem simplicityVSAvoidblind area coverage
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The patent merges multiple camera views (front, rear, left, right) into a single synthesized overhead view. By combining the information from multiple simple camera systems rather than using one complex camera, the system eliminates blind areas while managing complexity through integration and synthesis of multiple straightforward imaging components

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP3666977B1Road machine
Publication Date: 2023.12.13 SUMITOMO CONSTRUCTION MACHINERY
  • EP3666977B1 patent drawingFigure 1A
  • EP3666977B1 patent drawingFigure 1B
  • EP3666977B1 patent drawingFigure 1C

AI summary

As asphalt finisher (100) serving as a road machine according to an embodiment of the invention includes a tractor (1) and a screed (3) placed behind the tractor (1). The asphalt finisher (100) includes a work apparatus configured to feed a paving material in front of the screed (3) and a display device (52) configured to display a peripheral image that is an image showing the surrounding area of the asphalt finisher (100), and to display a local image (SG) in a highlighted manner, the local image (SG) being an image showing an area fed with the paving material by the work apparatus.