Finned Backing Plate for PCB Thermal Management

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Solution Overview

Problem

Integrated circuits (ICs) face challenges in heat dissipation due to limitations in heatsink size and thermal efficiency, leading to inadequate cooling solutions despite structural backing plates on printed circuit boards (PCBs).

Innovation Solution

A configurable backing plate with fins is introduced, which acts as a further heatsink, providing increased surface area for heat transfer and thermal contact with both sides of the PCB to enhance cooling, complementing the conventional heatsink on the top side.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If heatsink size is increased to improve heat dissipation, then heat dissipation capability is improved, but system design constraints are violated

Engineering Contradiction:
Improveheat dissipation capabilityVSAvoidheatsink size
Core Design Contradiction:
TemperatureVSVolume of moving object

Solution Approach 1:

The invention utilizes the third dimension by placing fins on the backing plate beneath the PCB, effectively adding a bottom-side heat dissipation path. This dimensional expansion allows heat dissipation without increasing the lateral footprint of the heatsink on the PCB surface, thereby resolving the contradiction between heat dissipation capability and system design constraints.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The backing plate is transformed from a purely structural component to a multi-functional element that simultaneously provides mechanical support and thermal dissipation. By integrating fins into the backing plate, it becomes an active heatsink component, enabling dual functionality without requiring additional space or components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If conventional heatsink is used on top side of PCB, then heat dissipation is provided, but PCB deflection occurs due to clamping force

Engineering Contradiction:
Improveheat dissipationVSAvoidPCB deflection
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

The invention applies counterbalancing clamping forces by securing the heatsink to both the top and bottom sides of the PCB. The backing plate with fins on the bottom side provides a counterweight effect that offsets the deflection caused by the top-side heatsink clamping force, thereby stabilizing the PCB and preventing warping while maintaining effective heat dissipation.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

3Volume of moving object

If heatsink size is limited due to system constraints, then system design requirements are met, but heat dissipation capability is insufficient

Engineering Contradiction:
Improveheatsink sizeVSAvoidheat dissipation capability
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The invention effectively doubles the heat dissipation surface area by utilizing both sides of the PCB - the top side with the conventional heatsink and the bottom side with the backing plate fins. This dimensional utilization allows the system to meet size constraints while achieving sufficient heat dissipation capability through bidirectional thermal management.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The backing plate with fins effectively dissipates heat from components, reducing the thermal load on the conventional heatsink and improving cooling performance in both forced and natural convection designs, while preventing PCB warping through balanced clamping forces.

Implementation Method 1

remove heat from the component through a solid portion of the printed circuit board

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

improving cooling performance in both forced and natural convection designs

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS10616993B1Heatsink backing plate
Publication Date: 2020.04.07 ARISTA NETWORKS INC
  • US10616993B1 patent drawing
  • US10616993B1 patent drawing
  • US10616993B1 patent drawing

AI summary

A backing plate is provided. The backing plate is configurable to attach with at least one fastener to a heatsink with the heatsink on a first face of a printed circuit board and in thermal contact with a surface of a component mounted to the first face of the printed circuit board and the backing plate on a second, opposed face of the printed circuit board and in thermal contact with the second face of the printed circuit board. The backing plate has a plurality of fins and configurable to act as a further heatsink for the component and remove heat from the component through a solid portion of the printed circuit board.