Finned Inlet for High-Speed Engine Boundary Layer Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

High-speed air-breathing engines, such as ramjets and scramjets, face challenges in managing the boundary layer flow within the inlet, which often requires complex and voluminous systems like boundary layer bleed or mass flow removal, resulting in performance penalties.

Innovation Solution

Incorporating fins within the air inlet that protrude into the flow channel to break or mix the boundary layer, reducing the need for additional systems and enhancing flow quality at the combustor entrance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If boundary layer diverter, boundary layer bleed, or bumps are used to manage the boundary layer, then the boundary layer is controlled, but the system complexity and internal volume increase significantly

Engineering Contradiction:
Improveboundary layer controlVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the boundary layer management function from complex external systems (diverters, bleed systems, bumps) and integrates it directly into the inlet wall structure through fins. This eliminates the need for separate boundary layer control systems while maintaining effective boundary layer management.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The fin structure merges multiple functions into a single component: it serves as both a structural element of the inlet and a boundary layer control device. The fin combines the roles of flow attachment, boundary layer disruption, and mass flow capture enhancement in one integrated structure.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If boundary layer diverter, boundary layer bleed, or bumps are used to manage the boundary layer, then the boundary layer is controlled, but the internal volume occupied increases substantially

Engineering Contradiction:
Improveboundary layer controlVSAvoidinternal volume
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The fin is nested within the inlet structure itself, with the fin protruding from the inlet wall into the flow channel. This nested arrangement allows the boundary layer control function to be embedded within the existing inlet geometry without adding external volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If boundary layer diverter, boundary layer bleed, or bumps are used to manage the boundary layer, then the boundary layer is controlled, but the performance penalty increases

Engineering Contradiction:
Improveboundary layer controlVSAvoidperformance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent optimizes the fin geometry parameters (height, width, angle, position) to achieve effective boundary layer control while minimizing adverse effects on mass flow capture and overall engine performance. The fin height is specifically designed to extend into the boundary layer but not excessively into the core flow.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves flow quality, increases captured mass flow, reduces system weight, and enhances operational range and thrust efficiency by promoting local flow mixing and vortex formation, thereby simplifying the engine design and eliminating the need for complex secondary systems.

Implementation Method 1

the fin creates vortices that cause local flow mixing around and aft of the fin

Methodology Applied
Scientific EffectVortex formation: Vortex Ring

Implementation Method 2

the boundary layer that forms along the walls of the inlet

Methodology Applied
Scientific EffectBoundary layer: Boundary Layer

Data Source

PatentUS11204000B2Flight vehicle engine with finned inlet
Publication Date: 2021.12.21 RAYTHEON CO
  • US11204000B2 patent drawing
  • US11204000B2 patent drawing
  • US11204000B2 patent drawing

AI summary

An air inlet for a flight vehicle engine includes at least one fin, at least partially upstream of a throat of the engine. The fin protrudes into a flow channel, extending beyond a boundary layer into the main airstream in the inlet. The fin causes mixing in the flow, bringing high-momentum flow into areas of the flow channel containing low-momentum flow by aggregating the boundary layer and causing it to lift from the surface. The fin may have a width and/or height that varies along its length in the flow direction, which may allow it to shape the flow around it in predictable ways, without resulting in excessive drag.