FinFET Channel Width Tuning via Segmented Gate and Variable Sidewall Spacers

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Solution Overview

Problem

Fin-type field effect transistors (FinFETs) are limited to channel widths that are integer multiples of the semiconductor fin height, restricting the range of operational characteristics and making it difficult to tune designs for desired operating parameters.

Innovation Solution

The formation of sidewall structures that extend to different heights from the substrate for different transistors, allowing the effective size of the FinFET channel region to be adjusted for specific operating voltages without altering the physical size of the semiconductor fin, by spacing a portion of the gate electrode sufficiently far from the semiconductor fin to prevent channel inversion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If FinFETs are formed with channel widths as integer multiples of fin height, then manufacturing precision is improved, but adaptability deteriorates

Engineering Contradiction:
Improvechannel width precisionVSAvoidchannel width tuning range
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The gate electrode is segmented into multiple portions along the channel width direction, with each portion independently controllable. This segmentation allows different gate portions to control different channel width regions, enabling continuous channel width tuning rather than discrete steps based on fin height multiples.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gate electrode structure is made dynamically adjustable through the sidewall spacer configuration. By varying the sidewall spacer thickness, the effective gate coverage over the channel can be continuously adjusted, transforming the static channel width determination into a dynamic parameter that can be tuned for different operating characteristics.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If sidewall structures are formed at different heights, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improvechannel width adjustment capabilityVSAvoidsidewall structure variety
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Different sidewall spacer thicknesses are applied to different gate electrode portions corresponding to different channel width requirements. This local differentiation allows each transistor to be optimized for its specific operating voltage and performance requirements while maintaining a systematic fabrication approach.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The sidewall spacers are formed as preliminary structures before final gate electrode patterning. This preliminary action establishes the framework for subsequent gate material deposition and patterning steps, enabling precise channel width control to be built into the fabrication process flow rather than added as a separate tuning step.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS7723805B2Electronic device including a fin-type transistor structure and a process for forming the electronic device
Publication Date: 2010.05.25 NXP USA INC
  • US7723805B2 patent drawing
  • US7723805B2 patent drawing
  • US7723805B2 patent drawing

AI summary

An electronic device can include an insulating layer and a fin-type transistor structure. The fin-type structure can have a semiconductor fin and a gate electrode spaced apart from each other. A dielectric layer and a spacer structure can lie between the semiconductor fin and the gate electrode. The semiconductor fin can include channel region including a portion associated with a relatively higher VT lying between a portion associated with a relatively lower VT and the insulating layer. In one embodiment, the supply voltage is lower than the relatively higher VT of the channel region. A process for forming the electronic device is also disclosed.