FinFETs with Different Fin Profiles for Areal Density and Gate Control

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Solution Overview

Problem

The semiconductor industry faces challenges in further shrinking the size and increasing the speed of field-effect transistors (FETs) while maintaining effective gate control, as existing technologies struggle to optimize both area density and performance in integrated circuits.

Innovation Solution

The integration of FinFETs with different fin profiles, including non-tiered and tiered fins, on a single substrate, allows for the formation of both high-density and speed-critical circuits, such as SRAM cells and logic devices, by optimizing fin profiles and well configurations to enhance gate control and areal density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If FinFETs are shrunk to increase areal density, then area density is improved, but gate control of the channel deteriorates

Engineering Contradiction:
Improveareal densityVSAvoidgate control
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent transitions from planar 2D FET channels to three-dimensional FinFET structures with vertical fins extending from the substrate. This dimensional change allows the gate to wrap around the channel in a triple-gate configuration, providing superior electrostatic control while maintaining small footprint area, thus resolving the contradiction between areal density and gate control

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The gate structure is nested around the vertical fin channel, with the gate electrode wrapping around three sides of the fin. This nested configuration maximizes gate control over the channel while minimizing the device area, enabling both high areal density and effective gate control simultaneously

Inventive Principle:
Principle #7Nested doll (Nesting)

2Speed

If FinFETs are shrunk to increase speed, then device speed is improved, but gate control of the channel deteriorates

Engineering Contradiction:
Improvedevice speedVSAvoidgate control
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

By moving to vertical FinFET structures, the gate achieves wraparound control of the channel, providing strong electrostatic control that enables faster switching speeds even as device dimensions are reduced. The three-dimensional gate configuration maintains control effectiveness at smaller scales, supporting higher speed operation

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The FinFET structure uses asymmetric geometry with vertical fins and wrapped gates that provide enhanced control at critical dimensions. The unequal distribution of gate material around the channel (covering three sides rather than one) creates asymmetric field distribution that improves control and enables faster switching

Inventive Principle:
Principle #4Asymmetry

3Reliability

If different fin profiles are used to optimize specific circuits, then device performance is improved, but device complexity increases

Engineering Contradiction:
Improvedevice performanceVSAvoidfin profile variations
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies different fin profile characteristics to different regions or device types within the integrated circuit. By tailoring fin dimensions, angles, and profiles locally to specific circuit requirements (e.g., different profiles for logic vs. memory devices), optimal performance is achieved for each function while maintaining a manageable overall device architecture

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10340270B2Integrated circuit having FinFETS with different fin profiles
Publication Date: 2019.07.02 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10340270B2 patent drawing
  • US10340270B2 patent drawing
  • US10340270B2 patent drawing

AI summary

An integrated circuit is provided. The integrated circuit includes a substrate, a first FinFET device supported by the substrate, the first FinFET device having a first fin with a non-tiered fin profile, and a second FinFET supported by the substrate, the second FinFET having a second fin with a tiered fin profile.