Fire Control Power Switching via LLC Resonant Converter

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Solution Overview

Problem

Existing fire control systems face stress and failure due to extra load from battery systems during AC/DC power transitions, leading to short conditions and overcurrent protection, with previous solutions being expensive and noise-sensitive.

Innovation Solution

The system employs MOSFETs and an isolated battery approach to transition between AC/DC and battery power without dedicated control circuits or relays, using an LLC resonant converter and opto-couplers for soft switching, reducing noise sensitivity and costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the battery system remains connected during AC/DC power supply return, then continuous power supply is maintained, but the battery system creates extra load causing short conditions and stress on the fire alarm system

Engineering Contradiction:
Improvecontinuous power supplyVSAvoidextra load causing short conditions
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The system detects AC power availability in advance and prepares for power source transition before the battery needs to be disconnected. The controller monitors AC power status and initiates the disconnection sequence proactively, preventing the battery from creating harmful load conditions while ensuring continuous power supply to the fire alarm system.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If dedicated control circuits are used to manage power switching, then power transition control is improved, but system cost and noise sensitivity increase

Engineering Contradiction:
Improvepower transition controlVSAvoiddedicated control circuits
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The existing fire alarm system controller is made multi-functional by programming it to perform both fire alarm control functions and AC/battery power management functions. This eliminates the need for separate dedicated control circuits, reducing system complexity and noise sensitivity while maintaining effective power transition control through software-based monitoring and switching logic.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If relays are used for power switching, then power source connection is achieved, but device size, lifespan, cost, and noise increase

Engineering Contradiction:
Improvepower source connectionVSAvoidintermittent connection
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces mechanical relay-based power switching with an electronic control system that uses solid-state components and software logic to manage power source connections. This substitution eliminates mechanical wear, reduces noise, decreases device size, and improves connection reliability by using electronic switching mechanisms controlled by the fire alarm system's existing processor.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables robust and efficient power switching in fire control systems, reducing stress on the AC/DC power supply and extending component lifespan, while minimizing noise interference and costs.

Implementation Method 1

LLC resonant converter(s)

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

opto-couplers

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS11605277B2Systems, methods, and devices for fire control system power switching
Publication Date: 2023.03.14 HONEYWELL INTERNATIONAL INC
  • US11605277B2 patent drawing
  • US11605277B2 patent drawing
  • US11605277B2 patent drawing

AI summary

Systems, methods, and devices for fire control system power switching are described herein. One embodiment includes an alternating current (AC) power source, a battery, a notification component, and a control circuit, comprising an LLC circuit comprising an LLC controller component, a transformer component, a rectifier and feedback component, and an opto-coupler component. The LLC circuit can be configured to reduce an LLC output voltage from a first LLC voltage to a second LLC voltage while the notification component is using power supplied by the battery. The control circuit can include a battery-plane voltage transfer component configured to disconnect the battery from a plane voltage of the control circuit and an AC/DC-plane transfer component configured to connect the second LLC output voltage to the plane voltage to supply power from the AC power source.