Fire Damper Drive With Multi-Sensor Fire Detection

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Solution Overview

Problem

Conventional fire dampers with thermal cutouts respond slowly to fires, inadequately preventing smoke spread and requiring manual checks and replacements, and are unsuitable for heat testing.

Innovation Solution

A drive apparatus for fire dampers equipped with a temperature sensor, a gas sensor, and a switch module that interrupts current based on air temperature and combustion gas levels, allowing quicker and more selective fire detection, and optionally incorporating a thermal cutout with fusible solder for reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a thermal cutout with fusible solder is used to interrupt current supply, then the fire damper can be moved to the safety position, but the response time is slow and smoke spread prevention is inadequate

Engineering Contradiction:
Improvefire damper safety functionVSAvoidresponse speed to fire
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The fire detection function is segmented into multiple independent sensors (temperature sensor, smoke sensor, gas sensor) that operate in parallel. Each sensor monitors different fire indicators and can independently trigger the safety response, eliminating the single-point delay of traditional thermal cutouts.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary detection of fire conditions through multiple sensors before the actual fire develops fully. By detecting smoke and gas presence early in the fire development stage, the system can trigger the safety position transition before temperatures reach the fusible solder melting point, achieving faster response.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If a thermal cutout with fusible solder is used, then the fire damper can prevent fire spread, but manual checking and replacement of the thermal cutout is required

Engineering Contradiction:
Improvefire barrier functionVSAvoidmaintenance operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system incorporates self-diagnostic functionality where the control unit continuously monitors the status of all sensors and the circuit breaker. The system can automatically detect sensor failures, circuit breaker trips, and other anomalies, eliminating the need for manual checking and enabling automatic alerting to maintenance personnel.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control unit provides continuous feedback on the operational status of all components including temperature sensors, smoke sensors, gas sensors, and the circuit breaker. This feedback mechanism enables real-time monitoring and automatic detection of maintenance needs without manual intervention.

Inventive Principle:
Principle #23Feedback

3Extent of automation

If a thermal cutout system is used, then the fire damper can operate automatically, but the system is unsuitable for heat testing

Engineering Contradiction:
Improveautomatic fire damper operationVSAvoidheat testing capability
Core Design Contradiction:
Extent of automationVSAdaptability or versatility

Solution Approach 1:

The system dynamically adjusts its response based on the type of detected condition. During heat testing, the control unit can distinguish between controlled heating (test) and uncontrolled heating (fire) by analyzing the pattern and combination of sensor inputs, allowing the system to remain in service during testing while maintaining automatic protection during actual fires.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes its operational parameters based on the detected condition. By monitoring multiple parameters (temperature rate of change, smoke concentration, gas composition) simultaneously, the control unit can differentiate between test conditions and fire conditions, enabling heat testing without compromising fire safety functionality.

Inventive Principle:
Principle #35Parameter changes

4Speed

If multiple sensors and a switch module are added to enable faster detection, then the response speed improves, but the device complexity increases

Engineering Contradiction:
Improvefire detection speedVSAvoidsensor and control system complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

Multiple sensor functions (temperature detection, smoke detection, gas detection) and the control logic are merged into a single integrated control unit. This consolidation reduces the number of separate components and connections needed, simplifying the overall system architecture while maintaining fast multi-parameter detection capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control unit is designed as a multi-functional device that performs temperature monitoring, smoke detection analysis, gas composition analysis, circuit breaker control, and self-diagnostics all through a single processing unit. This universal approach eliminates the need for separate control circuits for each sensor type, reducing system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables faster and more selective transition to the safety position during fires, reducing smoke spread and maintaining reliability without relying solely on thermal cutouts, while preventing false triggers from non-fire sources.

Implementation Method 1

a temperature sensor for measuring an air temperature value

Methodology Applied
Scientific EffectTemperature sensing:

Implementation Method 2

a gas sensor for measuring a content of combustion gases in the air

Methodology Applied
Scientific EffectGas sensing:

Implementation Method 3

The thermal release comprises fusible solder, which fuses at a predetermined fusing temperature, for example at 72° C.

Methodology Applied
Scientific EffectFusible solder melting: Melting

Data Source

PatentUS9327148B2Drive for fire damper
Publication Date: 2016.05.03 BELIMO HOLDING AG
  • US9327148B2 patent drawing
  • US9327148B2 patent drawing
  • US9327148B2 patent drawing

AI summary

A drive apparatus (1) for a fire damper (2) having an electric drive (10), which holds the fire damper in a normal position when power is supplied and moves it into a safety position when no power is supplied. A thermal contact breaker (12) interrupts the power supply to the drive (10) at a melt temperature. The drive apparatus (1) also has a temperature sensor (13) for measuring the air temperature (T), a gas sensor (14) for measuring the content (G) of fumes in the air, and a switch module (15), which interrupts the power supply depending on the values of T and G. In the event of a fire, the fire damper can thus be moved into a safety position not only when the temperature in the region of the thermal contact breaker (12) is high, but already when smoke or gas develops as a result of the fire.