Fire Door Thermal Bridge Reduction via Intermediate Member

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Solution Overview

Problem

Fire doors lack adequate heat shielding performance, leading to potential fire spread due to low thermal resistance between components, as existing designs often rely on direct coupling members that act as thermal bridges.

Innovation Solution

A fire door configuration featuring a first and second plate member, an intermediate member, and heat insulating materials with coupling members that extend through these materials, arranged to avoid direct contact and thermal bridges, ensuring high thermal resistance and effective heat shielding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a direct coupling member is used to couple the first plate member and the second plate member, then the structural strength is improved, but the thermal resistance decreases due to formation of thermal bridges

Engineering Contradiction:
Improvestructural strengthVSAvoidthermal resistance
Core Design Contradiction:
StrengthVSTemperature

Solution Approach 1:

An intermediate member is introduced between the first plate member and the second plate member to serve as a mediator for coupling. This intermediate member has lower thermal conductivity than the plate members, allowing structural coupling while maintaining thermal resistance and preventing direct thermal bridge formation between the fire-exposed and non-fire-exposed sides.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The coupling structure is segmented into multiple components: the first plate member, the intermediate member, and the second plate member. This segmentation breaks the direct thermal path that would exist with a single coupling member, creating thermal barriers at each interface while maintaining structural integrity through the assembled components.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If the first plate member and the second plate member are placed in direct contact, then the device complexity is reduced, but the heat shielding performance deteriorates due to heat conduction

Engineering Contradiction:
Improvestructure complexityVSAvoidheat shielding performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The intermediate member acts as a thermal barrier mediator placed between the first plate member and the second plate member. This intermediary component prevents direct heat conduction while maintaining the relatively simple overall structure of the fire door assembly.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The fire door employs a composite structure combining different materials with varying thermal conductivities: the first plate member and second plate member (likely metal for strength and fire resistance) are separated by an intermediate member with lower thermal conductivity, creating a composite assembly that balances structural requirements with thermal insulation performance.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the thermal resistance between plate members, effectively preventing heat conduction and ensuring superior heat shielding performance, thereby preventing fire spread across floors.

Implementation Method 1

a first heat insulating material arranged between the first plate member and the intermediate member; a second heat insulating material arranged between the second plate member and the intermediate member

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS9932767B2Fire door
Publication Date: 2018.04.03 DAIFUKU CO LTD
  • US9932767B2 patent drawing
  • US9932767B2 patent drawing
  • US9932767B2 patent drawing

AI summary

A fire door includes an intermediate member formed in the shape of a plate and arranged between a first plate member and a second plate member; a first heat insulating material arranged between the first plate member and the intermediate member; a second heat insulating material arranged between the second plate member and the intermediate member; a first coupling member for coupling the first plate member and the intermediate member, arranged so as to extend through the first heat insulating material; and a second coupling member for coupling the second plate member and the intermediate member, arranged so as to extend through the second heat insulating material. The first coupling member is arranged so as to be spaced away from both of the second plate member and the second coupling member. The second coupling member is arranged so as to be spaced away from the first plate member, and the first plate member and the second plate member are arranged so as to be spaced away from each other.