Fire Protection Pipe RF Waveguide for Corrosion Detection

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Solution Overview

Problem

Fire protection systems, particularly dry pipe sprinkler systems, face challenges in detecting corrosion within pipes, which can lead to performance issues and damage, as existing methods require extensive wiring and external power sources, and are prone to interference and maintenance challenges.

Innovation Solution

The system utilizes microwave or RF signals as a communication medium within the pipes to act as a waveguide, enabling low-power devices like RFID to transmit and receive signals for corrosion monitoring, power sensors, and control sprinkler systems without external power, using the pipes as a contained communication network.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional corrosion detection methods are used in fire protection systems, then corrosion can be detected, but extensive wiring and external power sources are required, increasing system complexity and maintenance needs

Engineering Contradiction:
Improvecorrosion detection accuracyVSAvoidwiring and power source requirements
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical/electrical corrosion detection systems with an electromagnetic wave-based system. Microwave signals are transmitted through the pipes, and changes in signal characteristics (reflection, absorption, transmission) are used to detect corrosion without requiring physical contact or external power sources at remote locations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The fire protection pipe system serves dual functions: its original fire suppression role and as a waveguide for microwave signal transmission. This eliminates the need for separate detection wiring and reduces system complexity by utilizing existing infrastructure for multiple purposes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If external power sources and extensive wiring are used for corrosion monitoring, then continuous monitoring is possible, but maintenance challenges and interference susceptibility increase

Engineering Contradiction:
Improvecontinuous monitoring capabilityVSAvoidmaintenance challenges
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The system uses the existing fire protection infrastructure (pipes filled with water or gas) as the transmission medium for microwave signals. This self-service approach eliminates the need for separate power sources and communication wiring at remote monitoring points, reducing maintenance requirements and improving ease of repair.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If traditional communication systems are used in fire protection systems, then devices can communicate, but interference and environmental susceptibility increase

Engineering Contradiction:
Improvecommunication capabilityVSAvoidinterference and environmental changes
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent introduces microwave electromagnetic waves as an intermediary medium for communication and corrosion detection. These waves can penetrate through the pipe walls and the fluid inside (water or gas) with minimal interference, providing reliable communication and sensing capabilities that are less susceptible to environmental factors compared to traditional electrical wiring.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for continuous, efficient corrosion monitoring, reduced maintenance needs, and reliable communication within fire protection systems, detecting corrosion accurately and powering devices without external power sources, while being resistant to interference and environmental changes.

Implementation Method 1

The pipes of the fire protection system can act as a waveguide through which electronic components of the sprinkler system can communicate

Methodology Applied
Scientific EffectWaveguide: Waveguide

Implementation Method 2

The at least one first antenna receives a radio frequency (RF) signal through an internal volume of at least one pipe of the fire protection system

Methodology Applied
Scientific EffectElectromagnetic radiation reception: Absorption (EM radiation)

Data Source

PatentUS11103735B2Microwave systems and methods for monitoring pipes of a fire protection system
Publication Date: 2021.08.31 TYCO FIRE PRODUCTS LP
  • US11103735B2 patent drawing
  • US11103735B2 patent drawing
  • US11103735B2 patent drawing

AI summary

A corrosion monitoring system of a fire protection system includes at least one first antenna and a processing circuit. The at least one first antenna receives a radio frequency (RF) signal through an internal volume of at least one pipe of the fire protection system. The processing circuit includes one or more processors and memory including computer-readable instructions that when executed by the one or more processors, cause the one or more processors to determine a signature of the RF signal, compare the signature to an expected signature, and determine, based on the comparison, that corrosion in the at least one pipe has occurred.