Retrofit Fire Protection Element for Flat Roof Drains

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional flat roof drains lack effective fire protection measures, posing a risk in the event of a fire, and retrofitting existing installations to meet fire safety standards is complex and costly, often requiring complete replacement.

Innovation Solution

A modular fire protection device integrated into the protective hood of a flat roof drain, which includes a fire protection element that seals the drain gas-tight and smoke-tight during a fire, allowing for retrofitting without dismantling the existing drain, using materials like intumescent materials that expand with heat to create a seal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional flat roof drains are used without fire protection measures, then the drain structure remains simple and cost-effective, but fire safety is compromised and fire can spread between compartments

Engineering Contradiction:
Improvefire protectionVSAvoiddrain structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The fire protection element is nested within the protective hood of the existing drain structure. The element is received by a receiving structure formed in the protective hood, allowing the fire protection function to be integrated into the existing drain without requiring complete replacement or complex structural modifications.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The fire protection solution is segmented into a separate, modular element that can be independently installed within the protective hood. This segmentation allows the fire protection function to be added without modifying the entire drain structure, maintaining simplicity while improving fire safety.

Inventive Principle:
Principle #1Segmentation

2Reliability

If existing flat roof drains are retrofitted with fire protection measures through complete replacement, then fire safety requirements are met, but the retrofitting process becomes complex and costly

Engineering Contradiction:
Improvefire protectionVSAvoidretrofitting process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The receiving structure is pre-formed in the protective hood during manufacturing, creating a ready-to-receive configuration for the fire protection element. This preliminary preparation simplifies the retrofitting process, as the fire protection element can be directly installed into the pre-configured receiving structure without complex construction work.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The modular fire protection element is designed to nest within the existing protective hood structure. This nesting approach allows retrofitting by simply installing the element into the existing drain, avoiding the need for complete replacement and reducing both complexity and cost.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Object-affected harmful factors

If a fire protection element is integrated into the protective hood, then fire and smoke spread is prevented, but the device structure becomes more complex

Engineering Contradiction:
Improvefire and smoke spreadVSAvoiddrain structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The fire protection element is nested within the protective hood's receiving structure, allowing the harmful factor protection function to be integrated into the existing structure with minimal additional complexity. The element fits within the existing geometric framework of the drain.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The fire protection element is designed to automatically respond to fire conditions through its material properties (intumescent materials that expand when exposed to heat), providing self-activating protection without requiring additional control systems or complex mechanisms.

Inventive Principle:
Principle #25Self-service

4Object-affected harmful factors

If intumescent materials are used in the fire protection element, then gas-tight sealing is achieved during fire, but the material requires specific thermal activation conditions

Engineering Contradiction:
Improvegas-tight sealingVSAvoidactivation temperature
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The intumescent material undergoes a phase transition when exposed to fire temperatures, expanding and forming a carbonaceous char layer that provides gas-tight sealing. This phase transition is triggered by the thermal conditions of a fire, automatically providing the required sealing function.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The intumescent material exhibits thermal expansion when exposed to fire temperatures, increasing in volume and density to form an effective seal. This thermal expansion property is utilized to achieve gas-tight sealing without requiring additional mechanical sealing components.

Inventive Principle:
Principle #37Thermal expansion

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy, cost-effective retrofitting of flat roof drains to achieve fire protection class R120 without structural interventions, effectively preventing fire and smoke spread between compartments, ensuring compliance with fire safety codes.

Implementation Method 1

the at least one fire protection element (20') is designed in such a way that, in the event of a fire, it can be actuated by the action of heat

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 2

using materials like intumescent materials that expand with heat to create a seal

Methodology Applied
Scientific EffectIntumescent material expansion: Intumescent Materials

Implementation Method 3

the drain socket (11) and/or the drain pipe (9) can be closed in a substantially gas-tight manner

Methodology Applied
Scientific EffectGas sealing:

Data Source

PatentEP1785540B1Device for draining surface water with fire protection
Publication Date: 2011.11.02 ACO SEVERIN AHLMANN GMBH & CO KG
  • EP1785540B1 patent drawingFigure 1
  • EP1785540B1 patent drawingFigure 2a~2b
  • EP1785540B1 patent drawingFigure 3

AI summary

Device consists of installation pot, installation flange and protection hood (12). The fire protection element (20') is integrated or inserted into a body (13) that is designed in the protection hood. The body, which is inserted or designed in the protection hood lies opposite to the drain tube of the installation pot, has a cover plate (14). The cover plate partially covers fire protection element opposite the drain tube of the installation pot.