Fire Rated Glass Flooring Load Transfer Frame

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Solution Overview

Problem

Current fire-rated glass flooring systems are either expensive, aesthetically unappealing, or limited in their fire insulation capacity, with existing double layer systems offering only 30 minutes of fire insulation and single layer systems requiring replacement if the top sheet is broken.

Innovation Solution

A fire-rated glass flooring system comprising a structural glass layer above a fire-rated glass layer, separated by a load transferring means, which allows the structural frame to support both layers and maintain a closer spacing, enhancing aesthetics and fire insulation while allowing direct load transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If a double layer system with deep steel beam is used, then fire insulation capacity is achieved (30 minutes), but the system becomes expensive and aesthetically unappealing due to visible beams and support structures

Engineering Contradiction:
Improvefire insulation capacityVSAvoidstructural complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The patent extracts the load-bearing function from the deep steel beam structure and transfers it to a separate structural frame. This allows the glass layers to be positioned closer together (reducing visible spacing and structural visibility) while maintaining fire insulation capacity through the fire rated glass layer's thermal mass and composition

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a structural frame as an intermediary element between the glass layers and the original beam structure. This frame serves as a mediator that carries loads while allowing the glass layers to be spaced closer together, thereby reducing aesthetic defects without compromising fire safety

Inventive Principle:
Principle #24Intermediary (Mediator)

2Duration of action of stationary object

If a double layer system with deep steel beam is used, then fire insulation capacity is achieved (30 minutes), but the view through the floor is obscured when looking at an angle

Engineering Contradiction:
Improvefire insulation capacityVSAvoidvisibility through floor
Core Design Contradiction:
Duration of action of stationary objectVSIllumination intensity

Solution Approach 1:

The patent removes the deep beam structure that was causing visual obstruction. By extracting this element and replacing it with a closer-spaced structural frame system, the patent restores visibility through the floor while preserving fire insulation through the fire rated glass layer's thermal properties

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If a single layer multi laminate glass system is used, then aesthetic appearance is improved, but the system is expensive and requires replacement if the top sheet is broken

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidstructural reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent segments the glass flooring into two separate layers: a structural glass layer for load-bearing and a fire rated glass layer for fire protection. This segmentation allows each layer to perform its specific function optimally, with the structural layer providing reliability and the fire rated layer providing fire insulation, while both contribute to the aesthetic appearance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses composite glass construction with two different glass types bonded together. The structural glass (multi-laminated for strength) and fire rated glass (special composition for fire resistance) work together as a composite system that provides both aesthetic appearance and enhanced reliability, exceeding the performance of single-layer systems

Inventive Principle:
Principle #40Composite materials

4Device complexity

If the first and second layers of glass are spaced closer together, then aesthetic appearance is improved and structural frame visibility is reduced, but load transfer capability must be maintained

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidload transfer capability
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The patent introduces a structural frame as an intermediary load transfer mechanism that connects the two glass layers. This frame serves as a mediator that maintains close spacing for aesthetic purposes while providing the necessary structural support and load transfer capability, eliminating the need for deep beams

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS7694475B2Fire rated glass flooring
Publication Date: 2010.04.13 ELY HLDG
  • US7694475B2 patent drawing
  • US7694475B2 patent drawing
  • US7694475B2 patent drawing

AI summary

A fire rated glass flooring system comprising a first layer of glass which is a structural glass and a second layer of glass which is a fire rated glass, together with a structural frame supporting the flooring system, wherein the two layers of glass are positioned one above the other and are separated by at least one load transferring means. The flooring system is more aesthetic than conventional frames as the user of a load transferring means allows the first and second layers of glass to be brought closer together and hence the structural frame supporting the system is less visible through the system.