Fire-Rated In-Ground Raceway for Jointless Coil Tube Routing

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Solution Overview

Problem

Existing emergency systems, such as Firefighter Air Replenishment Systems, face vulnerabilities due to unstructured and poorly designed electrical and air connections, which are susceptible to corrosive and emergency forces, posing risks to personnel and system integrity.

Innovation Solution

An in-ground raceway system with a horizontal sleeve element, curved elbow elements, and compression-based fittings is used to seamlessly transition a metallic coil tube across perpendicular directions, creating a fire-rated enclosure for electrical and breathable air connections, ensuring stability and protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional unstructured electrical and air connections are used, then installation is simpler and device complexity is reduced, but reliability deteriorates due to vulnerability to corrosive forces and emergency forces

Engineering Contradiction:
Improveconnection reliabilityVSAvoidraceway structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The raceway system is divided into multiple segmented components including horizontal sleeve elements, curved elbow elements, vertical sleeve elements, and adapter elements. Each segment serves a specific function in guiding and protecting the metallic coil tube, allowing for modular installation while maintaining overall system reliability through structured protection against corrosive and emergency forces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The raceway system acts as an intermediary protective structure between the metallic coil tube and the external environment. It provides a fire-rated enclosure that mediates exposure to corrosive forces, physical damage, and emergency conditions, thereby enhancing connection reliability without requiring direct exposure of the connections to harsh conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If metallic coil tube connections are exposed to environment, then accessibility and ease of operation is improved, but object-affected harmful factors increase due to corrosion and emergency forces

Engineering Contradiction:
Improveconnection accessibilityVSAvoidcorrosive exposure
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The raceway system employs a continuous fire-rated enclosure that acts as a protective shell around the metallic coil tube. This enclosure protects the tube from corrosive forces and physical damage while maintaining accessibility at designated connection points, thereby reducing harmful environmental exposure without completely compromising ease of operation.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The raceway transitions from horizontal to vertical orientation through curved elbow elements, creating a three-dimensional pathway that guides the metallic coil tube through different spatial dimensions. This dimensional transition allows the system to navigate around obstacles and reach accessible connection points while maintaining continuous protection throughout the entire pathway.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If fire rated enclosure is provided for metallic coil tube, then reliability and safety is improved, but device complexity and manufacturing difficulty increases

Engineering Contradiction:
Improvefire safetyVSAvoidraceway assembly difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The fire-rated enclosure is segmented into standardized components (horizontal sleeves, curved elbows, vertical sleeves, adapters) that can be manufactured independently using consistent processes. This segmentation simplifies manufacturing by allowing each component to be produced to the same fire rating specification through repetitive, standardized procedures rather than creating a custom complex structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple functional requirements are merged into single components. For example, the horizontal sleeve element simultaneously provides structural support, fire rating, and corrosion protection. The curved elbow element combines directional transition with continuous fire-rated enclosure. This merging reduces the total number of separate manufacturing steps while maintaining comprehensive fire safety.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a stable, fire-rated pathway for electrical and air connections, enhancing safety and reliability by minimizing exposure to corrosive forces and maintaining system integrity during emergencies.

Implementation Method 1

In accordance with compression based fitting, the metallic coil tube is sealed to a stable position thereof within the male connector element proximate the end of the curved elbow element as a result of a compression element also receiving the metallic coil tube therethrough locking on to the male connector element

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

one or more ferrule element(s) encircling the metallic coil tube gripping an outer surface of the metallic coil tube

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS20250229112A1In-ground raceway of a safety system associated with a structure with one or more fire rated component(s) to provide physical isolation and to seamlessly and jointlessly transition a metallic coil tube across perpendicular directions
Publication Date: 2025.07.17 RESCUE AIR SYST
  • US20250229112A1 patent drawing
  • US20250229112A1 patent drawing
  • US20250229112A1 patent drawing

AI summary

A raceway includes a horizontal sleeve element carrying a metallic coil tube therethrough below a ground level associated with a structure such that the horizontal sleeve element is directly embedded in a base layer under the ground level and immediately below a first layer of the ground level. and a curved elbow element directly connected to the horizontal sleeve element at each of both ends of the horizontal sleeve element to transition the metallic coil tube across perpendicular directions. The raceway establishes a pathway for an electrical and/or a breathable air connection between components of a safety system implemented within the structure based on seamlessly and jointlessly drawing the metallic coil tube out of the curved elbow element on the each of both the ends of the horizontal sleeve element. Components of the raceway create a fire rated enclosure for the metallic coil tube.