Firearm Gas Cutoff Valve Regulates Energy

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Solution Overview

Problem

Known gas actuating piston assemblies for semi-automatic firearms often fail to regulate gas energy effectively, leading to incomplete cycling or jamming when using lower power cartridges or shells due to insufficient gas pressure.

Innovation Solution

A gas cutoff system with a gas block, including a selectively closable valve assembly and a spring-loaded mechanism that regulates gas flow into the gas operating system by blocking excess gas entry, ensuring optimal energy input to the piston assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If gas flow is increased to ensure sufficient pressure for actuating the piston assembly, then the reliability of cycling is improved, but the risk of over-stressing firearm components increases

Engineering Contradiction:
Improvecycling reliabilityVSAvoidover-stressing of components
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The gas cutoff system employs a dynamically adjustable valve mechanism that automatically modulates gas flow based on real-time pressure conditions. The valve responds to varying gas pressures from different ammunition types, adjusting the opening degree to optimize the balance between sufficient piston actuation and prevention of excessive gas pressure that could stress components.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the parameter of gas flow rate dynamically by adjusting the valve opening degree. This allows the gas operating system to adapt to different ammunition power levels while maintaining optimal pressure parameters that prevent both insufficient cycling and component over-stressing.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If a fixed gas flow system is used, then the device complexity is reduced, but the adaptability to different ammunition types deteriorates

Engineering Contradiction:
Improvegas operating system complexityVSAvoidadaptability to different cartridges
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The gas cutoff valve operates autonomously by utilizing the gas pressure itself to control its opening degree. The system self-regulates without requiring external control mechanisms, sensors, or complex electronic systems, thereby maintaining simplicity while achieving adaptability to various ammunition types through automatic pressure-responsive operation.

Inventive Principle:
Principle #25Self-service

3Force

If excess gas is allowed to enter the gas operating system, then the force available to cycle the action is increased, but the loss of energy through uncontrolled gas expansion increases

Engineering Contradiction:
Improvepiston actuation forceVSAvoidexcess gas energy
Core Design Contradiction:
ForceVSLoss of energy

Solution Approach 1:

The gas cutoff valve extracts or removes excess gas from the system by controlling the opening degree to match the actual energy requirements. Instead of allowing all available gas to enter, the valve extracts only the necessary amount, preventing energy waste from uncontrolled gas expansion while maintaining sufficient force for reliable cycling.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The gas cutoff system ensures reliable operation by regulating gas energy input, preventing over-stressing of firearm components and improving cycling reliability across various ammunition types.

Implementation Method 1

a spring-loaded mechanism that regulates gas flow into the gas operating system by blocking excess gas entry

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

the volume/pressure of gas entering the gas block through the plurality of openings exceeds a level sufficient to overcome a biasing force of the spring so as to actuate movement of the valve within the gas cylinder

Methodology Applied
Scientific EffectPressure: Pressure Increase

Data Source

PatentUS9212856B2Gas cut-off system for firearms
Publication Date: 2015.12.15 REM TML HOLDINGS LLC
  • US9212856B2 patent drawing
  • US9212856B2 patent drawing
  • US9212856B2 patent drawing

AI summary

A gas cutoff system for use with a gas-operated firearm. The gas cutoff system includes a gas block affixed to the barrel and having a plurality of openings adjacent the barrel for receiving gas redirected from the barrel of the firearm upon firing. At least one gas cylinder is disposed within the gas block and includes a piston disposed within and moveable along the gas cylinder. A valve assembly is disposed within the gas cylinder adjacent to the at least one piston. The valve assembly includes a selectively closeable valve that can be actuated upon firing of the firearm when the volume/pressure of gas entering the gas block through the plurality of openings overcomes a biasing force of a spring so as to actuate movement of the valve within the gas cylinder. A portion of the valve is moved to a location blocking the openings through which the gas is entering the gas block to prevent excess gas from entering the gas operating system.