Firearm Gas Piston Control System for Ammunition Pressure Regulation

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Solution Overview

Problem

Current gas operated firearms lack an effective means to regulate varying propellant gas pressures, leading to increased wear and tear and reduced lifespan when firing ammunition with high pressure levels, and are inefficient with subsonic rounds and suppressors.

Innovation Solution

A gas piston operating system with a pressure sleeve, adjustable valve, and operating rod design that allows for precise control of gas flow through a series of conduits and traps, enabling adjustment for different ammunition types and suppressor use, while maintaining simplicity and ease of operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If no control device is provided to compensate for varying pressure, then the gun must be designed to function with ammunition developing the least gas pressure energy, but when firing rounds that develop high pressure levels, excessive energy is transmitted to the action which increases wear and tear and shortens the life of the firearm

Engineering Contradiction:
Improvefirearm lifespanVSAvoidammunition pressure range
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The gas piston system incorporates a movable piston and adjustable gas tube positioning mechanism that allows dynamic adjustment of gas flow to the piston based on ammunition type. The piston can be repositioned along the gas tube to optimize gas capture for different pressure levels, enabling the system to adapt to varying ammunition pressures while protecting the action from excessive energy transmission.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the parameter of gas flow quantity by adjusting the piston position and gas tube alignment. By modifying the effective gas capture area and gas flow path length, the system regulates the amount of gas energy transmitted to the piston, allowing safe operation with both low and high pressure ammunition without compromising the action's durability.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If gas flow is increased to compensate for low pressure ammunition, then the firearm can fire various ammunition types, but excessive gas energy transmission increases wear and tear on components

Engineering Contradiction:
Improveammunition type compatibilityVSAvoidexcessive wear and tear
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The gas piston system incorporates a movable piston and adjustable gas tube positioning mechanism that allows dynamic adjustment of gas flow to the piston based on ammunition type. The piston can be repositioned along the gas tube to optimize gas capture for different pressure levels, enabling the system to adapt to varying ammunition pressures while protecting the action from excessive energy transmission.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the parameter of gas flow quantity by adjusting the piston position and gas tube alignment. By modifying the effective gas capture area and gas flow path length, the system regulates the amount of gas energy transmitted to the piston, allowing safe operation with both low and high pressure ammunition without compromising the action's durability.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If a gas pressure control system is added to regulate gas flow, then the firearm can handle varying ammunition pressures, but the device complexity increases

Engineering Contradiction:
Improvepressure regulation capabilityVSAvoidgas control mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The gas control system is segmented into modular components: a gas tube, a movable piston, and an adjustable positioning mechanism. These segmented parts can be independently manufactured, assembled, and maintained, reducing overall system complexity while providing effective pressure regulation. The piston and gas tube can be separately replaced or serviced without affecting other components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gas piston system incorporates a movable piston and adjustable gas tube positioning mechanism that allows dynamic adjustment of gas flow to the piston based on ammunition type. The piston can be repositioned along the gas tube to optimize gas capture for different pressure levels, enabling the system to adapt to varying ammunition pressures while protecting the action from excessive energy transmission.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances firearm accuracy, extends the life of high-wear components, and allows for consistent performance across various ammunition types and suppressor configurations, including subsonic rounds, by efficiently managing gas pressure and facilitating quick disassembly for maintenance.

Implementation Method 1

A spring is mounted around the rod for biasing the rod toward the gas block

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

Gas discharged from a fired cartridge flows through the gas port, the gas capture port, the gas conduit and the rod conduit and against the rod cup to drive the rod to reload the firearm

Methodology Applied
Scientific EffectGas pressure: Pressure Increase

Data Source

PatentUS8869674B2Gas piston control system for a firearm
Publication Date: 2014.10.28 RUCK MICHAEL ALAN
  • US8869674B2 patent drawing
  • US8869674B2 patent drawing
  • US8869674B2 patent drawing

AI summary

A gas system for a firearm having a gas block coupled to a barrel with a gas capture port in communication with a barrel gas port. A sleeve removeably mounted inside the gas block has: a gas conduit; a seat near the gas conduit; a projection; and a rod conduit communicating gas through the projection. A rod movably mounted in the gas block has a cup fitting over the projection.A valve has a knob coupleable to the gas block and a plug moveable within the pressure sleeve with a plunger engageable with the seat to adjust gas flow through the gas conduit to the rod conduit. Gas discharged from a fired cartridge flows against the cup to drive the rod to reload the firearm. The plug is moveable by the knob to a plurality of positions to alter the gas conveyed to the rod.