Firearm Lightening Port Protective Insert Design

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Firearms with lightening ports are vulnerable to water, dirt, and debris ingress, leading to potential damage or malfunction in combat or field environments, as these ports compromise the firearm's balance and accuracy.

Innovation Solution

A protective insert with a rectangular plate and perpendicularly attached wing walls is designed to fit within the lightening port, providing a clearance fit and minimizing friction, while being made from materials with low coefficients of friction and thermal expansion to ensure reliable operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If a lightening port is cut from the slide to reduce weight and barrel heaviness, then the firearm is rebalanced and more maneuverable, but the port becomes an open access for water, dirt and debris to enter the slide and cause damage or malfunction

Engineering Contradiction:
Improvefirearm weightVSAvoidfirearm reliability
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The protective cover is designed as a separate removable component that segments the lightening port opening, allowing the port to remain open for weight reduction while the cover seals it when installed, thus resolving the contradiction between weight reduction and protection

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protective cover can be dynamically installed or removed based on operational needs - installed when protection is needed (field/combat) and removed when weight reduction is prioritized (competition/range), making the system adaptable to different operational contexts

Inventive Principle:
Principle #15Dynamics

2Reliability

If the protective insert is made to fit tightly within the lightening port to seal it effectively, then protection against debris ingress is improved, but friction increases and may interfere with slide operation

Engineering Contradiction:
Improveprotection effectivenessVSAvoidslide operation smoothness
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The insert dimensions are precisely controlled to provide a specific clearance fit (neither too tight nor too loose), and the material selection focuses on achieving an optimal coefficient of friction that balances sealing effectiveness with operational smoothness

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The protective insert is made from polymer materials that can provide a degree of flexibility and conformability, allowing the insert to seal effectively against debris while maintaining low friction characteristics for smooth slide operation

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS10704856B1Protective cover for a lightening port
Publication Date: 2020.07.07 CLYNCKE OWEN
  • US10704856B1 patent drawing
  • US10704856B1 patent drawing
  • US10704856B1 patent drawing

AI summary

Methods, devices and systems are provided for protecting a firearm. The device and system include a protective insert for a rectangular port in a firearm, the port having a length, a width and a vertical thickness. The protective insert comprises a rectangular plate having a top, an underside, two longitudinal sides, and two ends, each longitudinal side and each end having a length sized to allow the plate to freely ride vertically within the thickness of the port. The Protective insert also includes two parallel wing walls, each of the wing walls being perpendicularly attached to the underside of the plate and along a longitudinal side edge of the plate, wherein each wing wall extends beyond both of the plate ends and under the slide when installed. The protective insert fills the port in the slide and rides on, and is held in place, by the barrel when in operation.