Firearm Sound Suppressor With Acoustic Metamaterial Shells

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Solution Overview

Problem

Existing firearm sound suppressors do not adequately reduce noise levels and may have structural limitations.

Innovation Solution

A sound suppressor design incorporating concentrically disposed shells with apertures and undulations, including an intermediate member made of acoustic metamaterial, to manage propellant gas flow and noise reduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional baffles and spacers are used to slow propellant gas, then gas flow is reduced, but noise reduction is insufficient

Engineering Contradiction:
Improvenoise reductionVSAvoidgas flow management
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent employs acoustic metamaterials as intermediate members between the inner and outer shells, creating a composite structure that combines traditional suppressor geometry with advanced acoustic materials. These metamaterials are specifically designed to target and attenuate specific frequency ranges of sound waves, providing superior noise reduction compared to conventional baffles and spacers while maintaining effective gas flow management through their engineered porous or resonant structures.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If simple shell structures are used, then manufacturing is easier, but structural integrity and noise reduction are limited

Engineering Contradiction:
Improveshell fabricationVSAvoidstructural integrity
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The suppressor is divided into multiple concentric shells (inner shell, intermediate member, outer shell) that can be manufactured separately and then assembled. This segmentation allows each component to be optimized for its specific function - the inner shell for gas flow, the intermediate metamaterial layers for noise attenuation, and the outer shell for structural protection - while maintaining overall structural integrity through precise interfacing and sealing between segments.

Inventive Principle:
Principle #1Segmentation

3Strength

If thicker shells are used for structural integrity, then strength increases, but device complexity and weight increase

Engineering Contradiction:
Improveshell strengthVSAvoidmulti-shell configuration
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent implements a nested concentric structure where the inner shell, intermediate acoustic metamaterial layers, and outer shell are arranged in nested cylinders. This nesting allows the suppressor to achieve high structural integrity through the distributed load-bearing capacity of multiple thin-walled shells working in conjunction, rather than requiring a single thick wall. The intermediate metamaterial layers provide acoustic attenuation while contributing minimal structural weight, optimizing the strength-to-complexity ratio.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances noise reduction and structural integrity by optimizing gas flow dynamics, providing improved sound suppression performance.

Implementation Method 1

an intermediate member disposed between the inner shell and the outer shell and formed at least in part from an acoustic metamaterial

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Implementation Method 2

The inner shell may be concentrically disposed within the outer shell and define a plurality of first apertures

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS20250327638A1Firearm Sound Suppressor
Publication Date: 2025.10.23 LO GUSTAV
  • US20250327638A1 patent drawing
  • US20250327638A1 patent drawing
  • US20250327638A1 patent drawing

AI summary

A suppressor for a firearm includes a housing, a cylindrical construct, and a structure. The cylindrical construct is disposed within the housing and surrounds a central pathway along a central axis of the suppressor. The cylindrical construct defines a plurality of apertures. The structure is disposed within the housing and surrounds the cylindrical construct. The structure extends along the central axis and includes a plurality of walls. The plurality of walls define a first fluid passage and a second fluid passage in fluid communication with the first fluid passage. At least one of the plurality of apertures is in fluid communication with the central pathway, the first fluid passage, and the second fluid passage.