Firearm Sound Suppressor with Dual Flow Paths and Collet Clamp

Solution Overview

Problem

Existing firearm sound suppressors face issues with thread fouling, instability, and residual propellant gas blow-back, leading to difficulties in disassembly, maintenance, and accuracy due to high internal pressure and gunpowder residue buildup.

Innovation Solution

A sound and flash suppressor design with an elongate tubular housing and dual flow paths, featuring baffles and spacers that direct propellant gas into primary and secondary paths, minimizing pressure and enhancing gas exhaust, along with a collet-like clamp mechanism for secure alignment and left-hand threads for stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If threaded connection is used to attach suppressor to barrel, then assembly and disassembly for cleaning is enabled, but thread fouling from propellant gas pressure causes locking and prevents unthreading

Engineering Contradiction:
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The suppressor is divided into multiple components connected by threaded joints, allowing segmentation for disassembly and cleaning while maintaining overall functionality during operation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A seal member is introduced as an intermediary element between threaded components to prevent propellant gas from directly contacting and fouling the threads, thereby eliminating thread locking while preserving disassembly capability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If high pressure propellant gas is contained in single flow path, then sound suppression is achieved, but residual gas pressure causes blow-back toward user

Engineering Contradiction:
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The single propellant gas flow path is segmented into multiple parallel paths (first and second flow paths), distributing gas flow to reduce pressure buildup and prevent blow-back while maintaining sound suppression through multiple discharge points

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gas flow is redirected from a linear single-path configuration to a multi-dimensional multi-path configuration, allowing gas to exit through laterally spaced discharge openings rather than a single axial exit, thereby dispersing pressure and preventing blow-back

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If threaded connection is used, then assembly disassembly is possible, but suppressor becomes unstable and misaligned due to short thread length

Engineering Contradiction:
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

Multiple threaded connections are merged into a unified attachment system where several threads work together to provide both the stability needed for alignment and the disassembly capability for maintenance, achieving both contradictory requirements simultaneously

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dual flow path design reduces internal pressure, minimizes gunpowder flash, and allows for easy disassembly and maintenance, ensuring accurate firearm operation and reduced risk of misalignment.

Implementation Method 1

The pressure of propellant gas is diminished by dividing gas emitted from the firearm barrel into a primary flow path within the baffles and a secondary flow path between the outer walls of the baffles and the internal wall of the elongate tubular housing

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

The partitions of the baffles are designed to reflect propellant gas and cause gas agitation within the chambers to slow the progress of gas transition through the suppressor and increase the dwell time

Methodology Applied
Scientific EffectTurbulence: Turbulence

Data Source

PatentUS9500427B1Firearm sound and flash suppressor having low pressure discharge
Publication Date: 2016.11.22
  • US9500427B1 patent drawing
  • US9500427B1 patent drawing
  • US9500427B1 patent drawing

AI summary

A firearm noise suppressor and flash hider device having a tubular housing having left hand threaded components. A suppressor mount securing and aligning the tubular housing relative to a firearm barrel. A number of propellant gas handling members within the housing define aligned projectile ports and baffle chambers to permit projectile movement and slow the progress of propellant gas as it traverses the internal chamber. These gas handling members define primary and secondary flow paths within the housing to divide the propellant gas discharge from the barrel and minimize gas pressure and volume of flow, resulting in lower propellant pressure, minimized noise and propellant flash. The primary and secondary flow paths each have separate discharge openings at the forward end of the suppressor.