Firearm Suppressor With Segmented Inner and Outer Chambers

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Solution Overview

Problem

The discharge of a firearm creates audible and visible signatures due to rapidly expanding propellant gases, which can be attenuated by slowing the rate of gas expansion. However, this can lead to a buildup of pressurized gas in the suppressor, causing backflow into the firearm and potential malfunctions.

Innovation Solution

A suppressor design featuring a body with an inner and outer chamber, where baffles in both chambers slow the expansion of propellant gases, reducing pressure buildup and backflow while effectively suppressing the audible and visual signatures of the firearm.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the rate of expansion of propellant gases is slowed to attenuate audible and visible signatures, then the suppressor effectiveness is improved, but pressure buildup occurs causing backflow into the firearm

Engineering Contradiction:
Improveaudible and visible signaturesVSAvoidbackflow into firearm
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The suppressor is divided into multiple chambers (first chamber, second chamber, third chamber) with baffles in each chamber. This segmentation allows progressive gas expansion and pressure management, preventing backflow while maintaining suppression effectiveness. Each chamber acts as an independent stage for gas deceleration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a radial dimension by creating an annular passage between the outer periphery of the second chamber baffle and the inner surface of the suppressor body. This annular passage provides an additional flow path that distributes gas pressure radially, preventing axial backflow into the firearm while maintaining lateral expansion for signature attenuation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If the rate of expansion of propellant gases is slowed to attenuate audible and visible signatures, then the suppressor effectiveness is improved, but wear and tear on the firearm increases

Engineering Contradiction:
Improveaudible and visible signaturesVSAvoidwear and tear on firearm
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The multi-chamber design with baffles segments the gas expansion process into multiple controlled stages. This progressive deceleration reduces pressure spikes and mechanical shocks transmitted to the firearm action, minimizing wear and tear while achieving effective signature attenuation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The suppressor design incorporates expansion chambers and baffles that cushion the propellant gases before they can directly impact the firearm action. The gradual pressure reduction through multiple chambers protects the firearm from excessive forces and wear.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Object-affected harmful factors

If the rate of expansion of propellant gases is slowed to attenuate audible and visible signatures, then the suppressor effectiveness is improved, but the action of the firearm cycles more quickly and with more force

Engineering Contradiction:
Improveaudible and visible signaturesVSAvoidfirearm cycling speed
Core Design Contradiction:
Object-affected harmful factorsVSSpeed

Solution Approach 1:

The segmented chamber design with multiple baffles creates a controlled expansion timeline that manages gas pressure progression. This segmentation allows the suppressor to attenuate signatures through extended gas residence time while managing the timing and magnitude of pressure release to control firearm cycling characteristics.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent modifies the pressure-time profile of propellant gases by introducing gradual expansion stages through multiple chambers and baffles. This parameter change in pressure progression slows gas expansion sufficiently for signature attenuation while controlling the rate of pressure equalization to regulate firearm cycling speed and force.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The suppressor effectively reduces the energy signature of the firearm by slowing propellant gas expansion, minimizing backflow into the firearm, and preventing wear and tear, while maintaining desired ballistic performance.

Implementation Method 1

slow the rate of expansion of the firearm's propellant gases

Methodology Applied
Scientific EffectGas expansion:

Data Source

PatentUS12264889B2Suppressor for a firearm
Publication Date: 2025.04.01 REPLICATOR LLC
  • US12264889B2 patent drawing
  • US12264889B2 patent drawing
  • US12264889B2 patent drawing

AI summary

Disclosed herein are embodiments of a suppressor for a firearm, and methods of making and using such a suppressor, whereby the suppressor includes a body extending along a longitudinal axis between body proximal and distal ends, the body defined by an annular body wall; an inner chamber disposed within the body, the inner chamber defined by an annular inner chamber wall; an outer chamber disposed between the inner chamber wall and the body wall, the outer chamber radially surrounding the inner chamber; at least one inner chamber baffle disposed within the inner chamber; and at least one outer chamber baffle disposed within the outer chamber; wherein the inner and outer chamber baffles are configured to slow the rate of expansion of the firearm's propellant gases.