Moisture-Insensitive Firefighting Garment Membrane Design

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Solution Overview

Problem

Conventional firefighting garments face challenges in maintaining thermal protection due to moisture absorption, which can lead to reduced insulation effectiveness, increased weight, and unpredictable thermal exposure risks, as well as heat stress and diminished cognitive function from retained moisture.

Innovation Solution

A protective garment design featuring an air-permeable, liquid-water-resistant membrane positioned closer to the outer layer and an air-impermeable, liquid-proof, moisture-vapor-permeable membrane closer to the skin, with insulation in between, to minimize moisture impact and enhance evaporative heat transfer, while maintaining durability and compliance with industry standards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the moisture barrier is positioned between the thermal liner and the outer shell, then liquid moisture absorption by the thermal liner is prevented, but perspiration absorption by the thermal liner still occurs causing increased weight and reduced thermal resistance

Engineering Contradiction:
Improveliquid moisture absorptionVSAvoidthermal resistance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The moisture barrier is divided into two separate layers: an inner moisture barrier layer positioned between the thermal liner and the wearer's skin to manage perspiration, and an outer moisture barrier layer positioned between the thermal liner and the outer shell to block liquid moisture. This segmentation allows each layer to address specific moisture sources without compromising thermal resistance.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If conventional moisture barriers are used, then liquid water penetration is blocked, but moisture vapor diffusion and condensation still occur within garment layers leading to unpredictable thermal exposure

Engineering Contradiction:
Improveliquid water penetrationVSAvoidthermal protection predictability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

Different regions of the garment are assigned different moisture management properties. The inner moisture barrier layer has high moisture vapor permeability to allow perspiration escape, while the outer moisture barrier layer has liquid water resistance to block external moisture. The thermal liner is positioned to maintain insulation while managing moisture vapor transport, creating localized quality variations that collectively solve the moisture management problem.

Inventive Principle:
Principle #3Local quality

3Temperature

If the thermal liner is made thicker to improve insulation, then thermal resistance increases, but moisture absorption capacity increases leading to greater weight gain and heat stress

Engineering Contradiction:
Improvethermal resistanceVSAvoidgarment weight
Core Design Contradiction:
TemperatureVSWeight of moving object

Solution Approach 1:

The garment uses a composite structure combining the thermal liner with two specialized moisture barrier layers. The inner moisture barrier layer is made of moisture-wicking material that actively transports perspiration away from the thermal liner, while the outer moisture barrier layer provides liquid water resistance. This composite approach maintains effective thermal insulation without requiring excessive thermal liner thickness, thereby controlling garment weight.

Inventive Principle:
Principle #40Composite materials

4Temperature

If moisture is blocked from the thermal liner, then thermal resistance is maintained, but evaporative heat transfer from the wearer is reduced causing heat stress

Engineering Contradiction:
Improvethermal resistanceVSAvoidheat stress
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The inner moisture barrier layer acts as an intermediary between the wearer's skin and the thermal liner. It facilitates evaporative heat transfer by wicking perspiration away from the skin and allowing moisture vapor to pass through to the outer moisture barrier layer, which then releases the vapor to the external environment. This intermediary layer maintains thermal resistance by keeping the thermal liner dry while enabling necessary evaporative cooling.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design provides consistent insulation in wet and dry conditions, extends the alarm time before burn injury, improves mobility, and reduces heat stress, achieving better subflashover and flashover heat protection, with enhanced resistance to liquid penetration and evaporative transport.

Implementation Method 1

an air permeable, liquid water resistant membrane

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 2

an air impermeable, liquid proof, moisture vapor permeable membrane

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 3

moisture may also find its way into the various layers of a garment via diffusion and condensation mechanisms

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 4

The batting of the thermal barrier traps air and possesses sufficient loft to provide the necessary thermal resistance

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 5

enhance evaporative heat transfer

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS10286234B2Moisture-insensitive thermally protective materials and garments made therefrom
Publication Date: 2019.05.14 WL GORE & ASSOC INC
  • US10286234B2 patent drawing
  • US10286234B2 patent drawing
  • US10286234B2 patent drawing

AI summary

Protective garments and methods for low wet pick-up from hose water, weather, etc. and from perspiration generated by the wearer, to minimize water impact on the insulative properties, minimize weight gain, and effectuate quick drying. For firefighting in particular, the disclosure provides that wet, hot air is driven out of the garment, away from the wearer (rather than in), and water entry is blocked.