Gas Fireplace Insert Cover Venting for Heat Build-Up Control

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Solution Overview

Problem

Existing gas fireplace inserts, such as freestanding burners and enclosed firebox inserts, often suffer from heat build-up issues due to inadequate ventilation, which can lead to aesthetic and safety problems.

Innovation Solution

A gas fireplace insert design that incorporates a firebox with a gas burner tube, four legs creating an air gap, a support bar with a gas valve and ignition module, and a cover with an air draw opening, utilizing convection to circulate air and exhaust hot air, thus preventing heat accumulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If a freestanding burner is covered or enclosed to improve aesthetics, then the aesthetic quality is improved, but heat build-up occurs due to inadequate ventilation

Engineering Contradiction:
Improveaesthetic qualityVSAvoidheat build-up
Core Design Contradiction:
ShapeVSTemperature

Solution Approach 1:

The cover is segmented with dedicated ventilation openings (front air inlet opening, rear air inlet opening, side openings) that separate the aesthetic enclosure function from the ventilation function, allowing both to coexist without compromise

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Air acts as an intermediary substance that flows through the ventilation openings to transfer heat away from the enclosed burner and components, enabling the cover to simultaneously provide aesthetic enclosure and thermal management

Inventive Principle:
Principle #24Intermediary (Mediator)

2Shape

If a gas insert is enclosed in a firebox to improve aesthetics, then the aesthetic quality is improved, but heat dissipation becomes insufficient

Engineering Contradiction:
Improveaesthetic qualityVSAvoidheat dissipation
Core Design Contradiction:
ShapeVSLoss of energy

Solution Approach 1:

The cover incorporates localized ventilation features (front air inlet opening for cool air intake, rear air inlet opening for hot air exhaust, side openings) that create targeted heat dissipation zones while maintaining overall aesthetic enclosure

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The enclosure that would normally trap heat is converted into a beneficial heat exchange chamber where controlled air flow through the ventilation openings transforms the potential harm of heat build-up into efficient heat dissipation while maintaining aesthetic appearance

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Loss of energy

If ventilation openings are added to the cover to improve heat dissipation, then heat dissipation is improved, but the aesthetic appearance is compromised

Engineering Contradiction:
Improveheat dissipationVSAvoidaesthetic appearance
Core Design Contradiction:
Loss of energyVSShape

Solution Approach 1:

Ventilation openings are strategically positioned at specific locations (front, rear, sides) where they serve their heat dissipation function while being integrated into the overall aesthetic design of the cover, minimizing visual impact

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The cover serves multiple functions simultaneously: aesthetic enclosure, structural support, and heat dissipation through integrated ventilation openings, eliminating the need to choose between appearance and functionality

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design efficiently dissipates heat, maintains component coolness, and provides an aesthetically pleasing appearance by concealing mechanical components while ensuring safe operation without additional ventilation requirements.

Implementation Method 1

utilizing convection to circulate air and exhaust hot air, thus preventing heat accumulation

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS9631818B2Fireplace gas insert
Publication Date: 2017.04.25 POWELL ANDREW G
  • US9631818B2 patent drawing
  • US9631818B2 patent drawing
  • US9631818B2 patent drawing

AI summary

A fireplace gas insert comprising: a fire box; a gas burner tube located inside the fire box; four legs attached to the fire box, and configured to create an air gap below the fire box; a first support bar attached to at least one of the four legs, the support bar extending generally away from the from the fire box; a gas valve attached to the first support bar, and in fluid communication with the gas burner tube; an ignition module attached to the first support bar; a remote control receiver unit attached to the first support bar; a cover configured extend from the left side of a fireplace to the right side of the fireplace, and to extend from the rear of the fireplace to the front of the fireplace, and to present a front face to the room the fireplace is located in, the cover comprising: a top; a front attached to the top and located generally orthogonally to the top; an air draw opening located in the front; a firebox opening located in the top; where the top and front generally encloses and hides from view the first support, gas valve, ignition module, remote control receiver unit, and the convection sleeve, where the firebox opening is in fluid communication with the interior of the firebox; and where the air draw opening is in fluid communication with the firebox opening. A fireplace gas insert system comprising: a fireplace, a fireplace gas insert located in the fireplace, the fireplace gas insert comprising: a fire box; a gas burner tube located inside the fire box; four legs attached to the fire box, and configured to create an air gap below the fire box; a first support bar attached to at least one of the four legs, the support bar extending generally away from the from the fire box; a gas valve attached to the first support bar, and in fluid communication with the gas burner tube; an ignition module attached to the first support bar; a remote control receiver unit attached to the first support bar; a cover configured extend from the left side of the fireplace to the right side of the fireplace, and to extend from the rear of the fireplace to the front of the fireplace, and to present a front face to the room the fireplace is located in, the cover comprising: a top; a front attached to the top and located generally orthogonally to the top; an air draw opening located in the front; a firebox opening located in the top; where the top and front generally encloses and hides from view the first support, gas valve, ignition module, remote control receiver unit, and the convection sleeve, where the firebox opening is in fluid communication with the interior of the firebox; and where the air draw opening is in fluid communication with the firebox opening.