Indoor-Outdoor Fireplace Shutter Layout for Short-Stroke Flame Control

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Solution Overview

Problem

Existing indoor-outdoor fireplaces with shutter mechanisms for gel or liquid fuel often require a large shutter stroke to control a visually-large flame, posing safety risks as users must place their hands close to the flame to operate the shutters, and are prone to jamming.

Innovation Solution

The design features a pair of elongate fuel containers with a shutter carrier and frame that allows for full control of a broad flame field with a short shutter stroke, keeping the handle away from the flame and incorporating a stiffener feature to prevent binding, enabling safe and easy operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a large shutter stroke is used to control a visually-large flame, then full control of the flame region is achieved, but the user must place their hand close to the flame which creates safety risks

Engineering Contradiction:
Improveflame controlVSAvoidburn risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The shutter mechanism is repositioned from a horizontal sliding motion near the flame to a vertical lifting motion at the rear of the fireplace. This dimensional change allows the user to operate the shutter from a safe distance while still achieving full control of the flame region through the vertical movement of the shutter carrier.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

A vertical rod connects the handle at the rear of the fireplace to the shutter carrier near the flame. This intermediary mechanical linkage transmits the user's pulling motion from a safe distance to the shutter mechanism, eliminating the need for direct hand proximity to the flame while maintaining full shutter control.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the shutter-control handle is positioned close to the flame for better control, then shutter operation is improved, but the user's hand is too close to the flame region

Engineering Contradiction:
Improveshutter controlVSAvoidproximity to flame
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The vertical rod acts as a mechanical intermediary that transmits force from the handle positioned at the rear of the fireplace to the shutter carrier. This allows the user to operate the shutter from a safe distance while maintaining effective control through the leveraged mechanical connection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The control mechanism is relocated from the front horizontal plane near the flame to the rear vertical dimension. The handle is positioned at the rear of the fireplace, allowing users to operate it from a safe distance while the vertical rod transmits this motion to the shutter mechanism.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If a long shutter stroke is used to cover a broad flame field, then full flame coverage is achieved, but the shutter apparatus is prone to jamming

Engineering Contradiction:
Improveflame field coverageVSAvoidshutter operation reliability
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The shutter mechanism transitions from horizontal sliding motion to vertical lifting motion. This vertical orientation reduces friction and binding issues associated with long horizontal strokes, improving reliability while still achieving full coverage of the broad flame field through the vertical travel of the shutter carrier.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The shutter carrier is designed to move vertically along guide rails or slots, providing a dynamic range of motion that covers the entire flame field. This vertical dynamic movement reduces mechanical binding compared to horizontal sliding, improving operational reliability while maintaining full flame coverage.

Inventive Principle:
Principle #15Dynamics

4Object-affected harmful factors

If the handle is positioned far from the fireplace body to avoid flame proximity, then safety is improved, but the handle is not conveniently located for operation

Engineering Contradiction:
Improveburn riskVSAvoidhandle accessibility
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The handle is positioned at the rear of the fireplace in the vertical dimension, making it accessible from the back rather than the front. This repositioning allows users to operate the shutter from a safe distance from the flame while maintaining convenient access through the rear placement of the control mechanism.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration provides safe and efficient control of a visually-large flame area with a short shutter stroke, reducing the risk of burns and jamming, while maintaining the shutter-control handle close to the body of the fireplace.

Implementation Method 1

fireplaces which burn gel or liquid fuel

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

shutter plates are secured in spaced positions to cover the elongate fuel containers

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentUS8434471B2Indoor/outdoor fireplace apparatus
Publication Date: 2013.05.07 FJR PROPERTIES
  • US8434471B2 patent drawing
  • US8434471B2 patent drawing
  • US8434471B2 patent drawing

AI summary

An indoor-outdoor fireplace apparatus including having a base unit which supports a pair of spaced elongate containers for a fuel of the liquid or gel type. In key embodiments, the two elongate fuel containers each have a short horizontal dimension. A shutter carrier slidably rests on the base-unit top and includes a frame to which a pair of elongate shutter plates are secured in spaced positions to cover the elongate fuel containers, such arrangement providing a visually-broad flame field with full on-and-off and adjustment control with a short shutter stroke.